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Industry 4.0 - A challenge for variation simulation tools for mechanical assemblies

  • Boorla, Srinivasa M.;Bjarklev, Kristian;Eifler, Tobias;Howard, Thomas J.;McMahon, Christopher A.
    • Advances in Computational Design
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    • v.4 no.1
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    • pp.43-52
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    • 2019
  • Variation Analysis (VA) is used to simulate final product variation, taking into consideration part manufacturing and assembly variations. In VA, all the manufacturing and assembly processes are defined at the product design stage. Process Capability Data Bases (PCDB) provide information about measured variation from previous products and processes and allow the designer to apply this to the new product. A new challenge to this traditional approach is posed by the Industry 4.0 (I4.0) revolution, where Smart Manufacturing (SM) is applied. The manufacturing intelligence and adaptability characteristics of SM make present PCDBs obsolete. Current tolerance analysis methods, which are made for discrete assembly products, are also challenged. This paper discusses the differences expected in future factories relevant to VA, and the approaches required to meet this challenge. Current processes are mapped using I4.0 philosophy and gaps are analysed for potential approaches for tolerance analysis tools. Matching points of simulation capability and I4.0 intents are identified as opportunities. Applying conditional variations, incorporating levels of adjustability, and the un-suitability of present Monte Carlo simulation due to changed mass production characteristics, are considered as major challenges. Opportunities including predicting residual stresses in the final product and linking them to product deterioration, calculating non-dimensional performances and extending simulations for process manufactured products, such as drugs, food products etc. are additional winning aspects for next generation VA tools.

A comparative study on applicability and efficiency of machine learning algorithms for modeling gamma-ray shielding behaviors

  • Bilmez, Bayram;Toker, Ozan;Alp, Selcuk;Oz, Ersoy;Icelli, Orhan
    • Nuclear Engineering and Technology
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    • v.54 no.1
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    • pp.310-317
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    • 2022
  • The mass attenuation coefficient is the primary physical parameter to model narrow beam gamma-ray attenuation. A new machine learning based approach is proposed to model gamma-ray shielding behavior of composites alternative to theoretical calculations. Two fuzzy logic algorithms and a neural network algorithm were trained and tested with different mixture ratios of vanadium slag/epoxy resin/antimony in the 0.05 MeV-2 MeV energy range. Two of the algorithms showed excellent agreement with testing data after optimizing adjustable parameters, with root mean squared error (RMSE) values down to 0.0001. Those results are remarkable because mass attenuation coefficients are often presented with four significant figures. Different training data sizes were tried to determine the least number of data points required to train sufficient models. Data set size more than 1000 is seen to be required to model in above 0.05 MeV energy. Below this energy, more data points with finer energy resolution might be required. Neuro-fuzzy models were three times faster to train than neural network models, while neural network models depicted low RMSE. Fuzzy logic algorithms are overlooked in complex function approximation, yet grid partitioned fuzzy algorithms showed excellent calculation efficiency and good convergence in predicting mass attenuation coefficient.

A new type notched slab approach for timber-concrete composite construction: Experimental and numerical investigation

  • Yilmaz, Semih;Karahasan, Olguhan Sevket;Altunisik, Ahmet Can;Vural, Nilhan;Demir, Serhat
    • Structural Engineering and Mechanics
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    • v.81 no.6
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    • pp.737-750
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    • 2022
  • Timber-Concrete Composite construction system consists of combining timber beam or deck and concrete with different connectors. Different fastener types are used in Timber-Concrete Composite systems. In this paper, the effects of two types of fasteners on structural behavior are compared. First, the notches were opened on timber beam, and combined with reinforced concrete slab by fasteners. This system is called as Notched Connection System. Then, timber beam and reinforced concrete slab were combined by new type designed fasteners in another model. This system is called as Notched-Slab Approach. Two laboratory models were constructed and bending tests were performed to examine the fasteners' effectiveness. Bending test results have shown that heavy damage to concrete slab occurs in Notched Connection System applications and the system becomes unusable. However, in Notched-Slab Approach applications, the damage concentrated on the fastener in the metal notch created in the slab, and no damage occurred in the concrete slab. In addition, non-destructive experimental measurements were conducted to determine the dynamic characteristics. To validate the experimental results, initial finite element models of both systems were constituted in ANSYS software using orthotropic material properties, and numerical dynamic characteristics were calculated. Finite element models of Timber-Concrete Composite systems are updated to minimize the differences by manual model updating procedure using some uncertain parameters such as material properties and boundary conditions.

ON OPTIMIZATION OF METAL FORMING WITH ADAPTABLE CHARACTERISTICS

  • Gitman, Michael B.;Trusov, Peter V.;Redoseev, Sergei A.
    • Journal of applied mathematics & informatics
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    • v.7 no.2
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    • pp.507-516
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    • 2000
  • In the present paper we consider a problem of choosing the rational way to carry on the metal processing (the problem of stochastic optimization) and the problem of determing the unknown characteristics of parameters described with random variables.

Design of corrugated sheets exposed to fire

  • Sokol, Zdenek;Wald, Frantisek;Kallerova, Petra
    • Steel and Composite Structures
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    • v.8 no.3
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    • pp.231-242
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    • 2008
  • This paper presents results of fire tests on corrugated sheets used as load bearing structure of roofs of industrial buildings. Additional tests of bolted sheet connections to the supporting structure at ambient and elevated temperatures are described. Three connection types were tested and their resistance, stiffness and deformation capacity was evaluated. Finite element simulations of the corrugated sheet based on the experimental observations are briefly described and design models are presented.

Long Chain Dicationic Phase Transfer Catalysts in the Condensation Reactions of Aromatic Aldehydes in Water Under Ultrasonic Effect

  • Esen, Ilker;Yolacan, Cigdem;Aydogan, Feray
    • Bulletin of the Korean Chemical Society
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    • v.31 no.8
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    • pp.2289-2292
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    • 2010
  • Long chain dicationic ammonium salts were used successfully as phase transfer catalyst in the condensation reactions of aromatic aldehydes in water under ultrasonic irradiation for the first time. The quaternary salt having longer distance between the cation centers was more effective than the mono- and dicationic ones having short chain.

Effects of Diet Composition on Digestive Activities of Enzyme in Lensky Sturgeon

  • Nevalyonny A. N.;Zaitsev V. F.;Korostelyov S. G.
    • Journal of Aquaculture
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    • v.9 no.2
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    • pp.167-168
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    • 1996
  • Experiments were conducted to determine the activities of protease and carbohydrase in growing lensky sturgeon fed with three different diets containing various concentrations of protein and carbohydrate. Neutral pretense activity from growing lensky sturgeon the protein diet (predo-minary, almost $100\%$ protein) was lower then those from fish fed the other diets during the experimental period. The results may indicate that the level of pretense activity is inversely related to the level of protein in the diets.

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ON THE STOCHASTIC OPTIMIZATION PROBLEMS OF PLASTIC METAL WORKING PROCESSES UNDER STOCHASTIC INITIAL CONDITIONS

  • Gitman, Michael B.;Trusov, Peter V.;Redoseev, Sergei A.
    • Journal of applied mathematics & informatics
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    • v.6 no.1
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    • pp.111-126
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    • 1999
  • The article is devoted to mathematical modeling of prob-lems of stochastic optimization of the plastic metal working. Classifi-cation and mathematical statements of such problems are proposed. Several calculation techniques of the single goal function are pre-sented. The probability theory and the Fuzzy numbers were applied for solution of the problems of stochastic optimization.

Creep of Al and $Al-Al_4C_3$ Materials

  • Besterci, Michal;Spitas, Vasilios;Michelis, Paul;Spitas, Christos;Sulleiova, Katarna;Ballokova, Beata;Kvackaj, Tibor
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.1050-1051
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    • 2006
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A finite element algorithm for contact problems with friction

  • Liu, C.H.;Hofstetter, G.;Mang, H.A.
    • Structural Engineering and Mechanics
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    • v.3 no.3
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    • pp.289-297
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    • 1995
  • A finite element algorithm for consideration of contact constraints is presented. It is characterized by introducing the geometric constraints, resulting from contact conditions, directly into the algebraic system of equations for the incremental displacements of an incremental iterative solution procedure. The usefulness of the proposed algorithm for efficient solutions of contact problems involving large displacements and large strains is demonstrated in the numerical investigation.