• 제목/요약/키워드: surface stresses

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Prediction of Residual Stresses in the Boron Steel Sheet after Hot Press Forming using Material Properties Modeler and Abaqus (재료 물성 모델러와 Abaqus를 활용한 핫 프레스 포밍 후의 보론 강판내 잔류음력의 예측)

  • Ji, M.W.;Suh, Y.S.;Kim, Y.S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.05a
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    • pp.493-496
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    • 2008
  • The residual stress generated in the boron steel blank formed via hot press forming process was predicted by JMatPro, a material property modeler, and Abaqus. The numerical predictions were compared by the experimental measurements obtained by the instrumented indentation. Both the predicted and measured principal stresses monitored at the outer surface of central bending position were qualitatively in good agreement. It was concluded that the residual stresses generated from hot forming process is not negligible as it has been generally assumed, although the spring back deformation is quite small. This should be specially considered from the part design stage since the tensile nature of the residual stress exhibited on the surface may lead to the stress corrosion cracking.

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Thermal Residual Stresses in the Frequency Selective Surface Embedded Composite Structures and Design of Frequency Selective Surface (주파수 선택적 투과막이 결합된 복합재료의 잔류응력평가 및 선택적 투과막 설계)

  • Kim, Ka-Yeon;Chun, Heoung-Jae;Kang, Kyung-Tak;Lee, Kyung-Won;Hong, Ic-Pyo;Lee, Myoung-Keon
    • Composites Research
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    • v.24 no.1
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    • pp.37-44
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    • 2011
  • In this paper, Particle Swarm Optimization(PSO) is applied to the design of the Frequency Selective Surface(FSS) and residual stresses of hybrid radome is predicted. An equivalent circuit model with Square Loops arrays was derived and then PSO was applied for acquiring the optimized geometrical parameters with proper resonant frequency. Residual stresses occur in the FSS embedded composite structures after cocuring and have a great influence on the strength of the FSS embedded composite structures. They also effect transmission quality because of delamination. Therefore, the thermal residual stresses of FSS embedded composite structures were analyzed using finite element analysis with considering the effects of FSS pattern, and composite stacking sequence.

THREE-DIMENSIONAL FINITE ELEMENT ANALYSIS OF STRESS DISTRIBUTION IN ALL-CERAMIC CROWNS WITH VARIOUS FINISH LINE DESIGNS AND INCISAL REDUCTIONS UNDER DIFFERENT LOADING CONDITIONS (전부 도재관을 위한 지대치의 마무리선 형태와 절단연 삭제량 및 교합력 작용점에 따른 응력 분포에 관한 삼차원 유한요소법적 연구)

  • Koh, Eun-Suk;Lee, Sun-Hyang;Yang, Jae-Ho;Chung, Hun-Young
    • The Journal of Korean Academy of Prosthodontics
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    • v.35 no.4
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    • pp.742-766
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    • 1997
  • The purpose of this study was to determine the effect of finish line design, amount of incisal reduction, and loading condition on the stress distribution in anterior all-ceramic crowns. Three-dimensional finite element models of an incisor all-ceramic crown with 3 different finish line designs : 1) shoulder with sharp line angle 2) shoulder with rounded line angle 3) chamfer : and 2 different incisal reductions : 2mm and 4mm were developed. 300 N force with the direction of 45 degree to the long axis of the tooth was applied at 3 different positions : A) incisal 1/3, B) incisal edge, C) cervical 1/5. Stresses developed in ceramic and cement were analyzed using three-dimensional finite element method. The results were as follows : 1. Stresses were concentrated in the margin region, which were primarily compressive in the labial and tensile in the lingual. 2. Stresses were larger in the area near line angle than on the crown surface of the margin region. In case of shoulder with sharp line angle, stresses were highly concentrated in the porcelain near line angle. 3. At the interface between porcelain and cement and at the porcelain above the margin on crown surface, stresses were the highest in chamfer, and decreased in shoulder with sharp line angle and shoulder with rounded line angle, respectively. 4. At the interface between cement and abutment on crown surface, stresses were the highest in shoulder with sharp line angle, and decreased in shoulder with rounded line angle and chamfer, respectively. 5. The amount of incisal reduction had little influence on the stress distribution in all-ceramic crowns. 6. When load was applied at the incisal edge, higher stresses were developed in the margin region and the incisal edge than under the other loading conditions. 7. When load was applied at the cervical 1/5, stresses were very low as a whole.

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Performance Evaluation of Barlat's and BBC Yield Criteria based on Directionalities of R-values and Yield Stresses

  • Lou, Y.;Bae, G.;Lee, C.;Park, C.;Buh, H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.10a
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    • pp.277-280
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    • 2009
  • This paper deals with the performance evaluation of Barlat's and BBC yield criteria by the directional variation prediction of the yield stresses and the R-values. for the evaluation of yield criteria, three kinds of Aluminum alloys and two kinds of steels were selected and their material properties are from Stoughton and Yoon's work. The experimental data required for the parameter evaluation included the uniaxial yield stresses and R-values (width-to-thickness strain ratio in uniaxial tension) measured in rolling direction, diaganol direction and the transverse direction, the equibiaxial yield stress and the R-value of equibiaxial tension. The optimization method, the Downhill Simplex method, was selected for the coefficient identification of Barlat91, Barlat97 and Barlat2000 yield criteria. Yield surface shapes, yield stress and R-value directionalities of Barlat's and BBC yield criteria were investigated and compared with the experimental data. Barlat2000 and BBC yield criteria were extremely qualified for the shape of the yield surface and the directionality of the yield stresses and the R-values.

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STRESS ANALYSIS OF ROOT AND SUPPORTING TISSUES BY VARIOUS POST CORE DESIGN (지대치 형태에 따른 Post core의 치근내부 및 지지조직의 응력분석)

  • Kim Jin;Vang Mong-Sook
    • The Journal of Korean Academy of Prosthodontics
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    • v.31 no.4
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    • pp.468-481
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    • 1993
  • The Purpose of this study was to analyze the stresses and displacements of various post and core. The Finite element models of central incisors were divided into seven types according to the various amount of remaining tooth structures. $10kgf/mm^2$ force was applied respectively as follows : 1) Horizontal on the labial surface 2) $26^{\circ}$ diagonal direction on the lingual surface. Material property, geometry, and load condition of each model were inputted to the two dimensional ANSYS 4.4A finite element program : stresses and displacements were analyzed. Results were follows : 1. In the case of $130^{\circ}$ shoulder post and core, Maximum tensile and shear stresses were observed in the crown margin. 2. Maximum shear stress was about 29% reduced by contrabevel. 3. In the case of 1mm axial tooth structure, Maximum tensile stress observed in the dentin. 4. In the case of but joint of cervix, Maximum stress concentration was observed in the dentin by the inclined and horizontal force. 5. Horizontal force produced the extraordinary high stresses in dentin and supporting structures. 6. The amount of remaining tooth structure affected the level of stress significantly and it determined the location of stress concentration.

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The Epoxy-metal Interphase and Its Incidence on Practical Adhesion

  • Roche, Alain Andre;Aufray, Maelenn
    • Journal of Adhesion and Interface
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    • v.4 no.2
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    • pp.1-9
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    • 2003
  • Epoxy-amine liquid prepolymers are extensively applied onto metallic substrates and cured to obtain painted materials or bonded joint structures. Overall performances of such systems depend on the created interphase between the organic layer and the substrate. When epoxy-amine liquid mixtures are applied onto more or less hydrated metallic oxide layer, concomitant amine chemical sorption and hydroxide dissolution appear lending to the chelate formation. As soon as the chelate concentration is higher than the solubility product, these species crystallize as sharp needles. Moreover, intrinsic and thermal residual stresses are developed within painted or bonded systems. When residual stresses are higher than the organic layer/substrate adhesion, buckling, blistering, debonding may occur leading to a catastrophic drop of system performances. Practical adhesion can be evaluated with either ultimate parameters (Fmax or Dmax) or the critical strain energy release rate, using the three point flexure test (ISO 14679-1997). We observe that, for the same system, the ultimate load decreases while residual stresses increase when the liquid/solid time increases. Ultimate loads and residual stresses depend on the metallic surface treatment. For these systems, the critical strain energy release rate which takes into account the residual stress profile and the Young's modulus gradient remains quite constant whatever the metallic surface treatment was. These variations will be discussed and correlate to the formation mechanisms of the interphase.

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Modeling of Metal Cutting Using Finite Element Method (유한요소법을 이용한 금속절삭의 모델링)

  • 김경우;김동현
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1799-1802
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    • 2003
  • The commercial success of a new product is influenced by the time to market. Shorter product leadtimes are of importance in a competitive market. This can be achieved only if the product development process can be realized in a relatively small time period. New cutting inserts are developed by a time consuming trial and error process guided by empirical knowledge of the mechanical cutting process. The effect of previous cutting on chip formation and the surface residual stresses has been studied. The chip formation is not affected much. There is only a minor influence from the residual stress on the surface from tile first cutting on the second pass chip formation. Thus, it is deemed to be sufficient to simulate only the first pass. The influence of the cutting speed and feed on the residual stresses has been computed and verified by the experiments. It is shown that the state of residual stresses in the workpiece increases with the cutting speed. This paper presents experimental results which can be used for evaluating computational models to assure robust solutions. The general finite element code ABAQUS/Standard has been used in the simulations. A quasi-static simulation with adiabatic heating was performed. The path for separating the chip from the workpiece is predetermined. The agreement between measurements and calculation is good considering the simplifications introduced.

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The Effects of Geometrical Shape and Post Weld Treatment on Welding Residual Stress Distribution of Weldment in Multi-pass Welded Pipe (다층용접배관의 용접부 잔류음력분포에 대한 기하학적형상과 용접후처리의 영향)

  • 김철한;조선영;김복기;배동호
    • Journal of Welding and Joining
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    • v.19 no.1
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    • pp.49-57
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    • 2001
  • In this study, the residual stress fields of multi-pass welded were analyzed by FEA under various geometrical conditions. In order to estimate the effects of pipe geometries on residual stress distribution, welding processes of each model were performed under the same heat cycles. And then, the influence of cutting off the weld bead on the residual stress redistribution was also estimated. From the results, in the range of t/D=0.05, axial residual stresses on the outer surface of the welded pipe were linearly decreased with pipe diameter increase. On the other hand, hoop residual stresses were not influenced by them. And both axial and hoop residual stresses on the outer surface of the welded pipe were increased with pipe diameter increase. But, when t/D was smaller than 0.05, they were converged in the nearly same value. The maximum residual stresses were generated at around HAZ. It in therefore necessary to consider them in welding design, strength evaluation, and analysis of fracture characteristics.

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A Study on the Distribution Stresses beneath Loaded Ground Surface Area of Double Strata Ground on Soft Clay Layers (연약점토층위 이층지반 지표면 재하시 지중응력 특성연구)

  • Lee, In-Hyung;Lim, Jong-Seok
    • Journal of The Korean Society of Agricultural Engineers
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    • v.47 no.6
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    • pp.47-57
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    • 2005
  • Stress distribution in soils is the very important element to design and to solve the problems of settlement, safety of foundations and trafficability of constructing vehicle in civil engineering. This research presents the comparative estimation of the actual and theoretical measurement on the underground stress of outer layer for each soil after the observation of each top soil layer fur its vertical and horizontal stresses in (1) homogeneous sand ground (2) weak stratum with the sand soil (3) weak stratum with gravel of the soil model, and it also investigates the effect of subsidence of ground by the repeated load. The underground stresses fumed out to be different in the value of theoretical and actual measurement after the trial examination of model. This study has the purpose of suggesting the better construction method of running equipment on weak stratum by comparing the estimated value of trial experiment and theory on underground stress of the weak ground surface area and of raising up the necessity of the continuous research hereafter.

EFFECTS OF ANGULAR VELOCITY AND BOUNDARY TEMPERATURE TO THERMO-ELASTIC CHARACTERISTICS ON HOMOGENEOUS CIRCULAR DISKS SUBJECTING TO CONTACT FORCES

  • GO, JAEGWI
    • Journal of applied mathematics & informatics
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    • v.39 no.1_2
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    • pp.31-43
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    • 2021
  • A homogeneous circular disk undergoing a contact force is considered to investigate the thermo-elastic characteristics, and the inquiry is based on the variations of outer surface temperature and angular velocity. The intensity of stresses grows with the increase of outer surface temperature, and the circumferential strain reacts more sensitively to the change of outer surface temperature than the radial strain. In general, higher angular velocity produces; (i) larger expansion in the radial direction, (ii) smaller displacement in the circumferential, (iii) diminished intensity in the stresses. It is demonstrated that outer surface temperature and angular velocity are critical factors in the determination of thermo-elastic characteristics of homogeneous circular disks subjecting to a contact force. The results obtained can be applied on the design of a homogeneous circular cutter to promote proper and reliable thermos-elastic characteristics in service by the proper operation of these parameters.