• 제목/요약/키워드: surface sol-gel process

검색결과 230건 처리시간 0.028초

수처리용 나노스케일 다공성 세라믹 멤브레인 제조 (Fabrication of nanoporous ceramic membrane for water treatment)

  • 한혁수;이호준;류정호
    • 한국결정성장학회지
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    • 제29권2호
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    • pp.77-81
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    • 2019
  • 최근 환경오염에 관한 문제가 대두됨에 따라서 친환경 수처리 공법에 관한 다양한 방법들이 논의되고 있다. 현재 시장을 주도하고 있는 고분자 멤브레인은 저가이나, 내화학성 및 내구성 측면에서 많은 문제점을 안고 있다. 이에 따라 친환경적이며 내구성, 내화학성이 뛰어난 세라믹 멤브레인의 기공 구조, 크기 및 표면 처리를 통하여 고효율의 수처리용 세라믹 멤브레인을 제작하였다. $ZrO_2$$TiO_2$의 균일한 코팅막 형성을 통하여 멤브레인의 기공 크기를 조절 하였다. 테입케스팅, 졸겔 공정법을 활용하여 멤브레인 표면에 성공적으로 나노기공을 가지는 세라믹 코팅막을 형성하였다. 세라믹 멤브레인의 미세조직 분석, 코팅막의 기공의 크기 분석을 진행하였으며 이에 대한 수처리 특성 변화를 관측하였다.

실리카-이산화티탄 복합 코팅층의 열적, 화학적 안정성 및 인쇄적성 평가 (Printability of Thermally and Chemically Stable Silica-Titanium Dioxide Composite Coating Layer)

  • 김혜진;한규성;황광택;남산;김진호
    • 한국재료학회지
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    • 제29권10호
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    • pp.631-638
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    • 2019
  • As automation systems become more common, there is growing interest in functional labeling systems using organic and inorganic hybrid materials. Especially, the demand for thermally and chemically stable labeling paper that can be used in a high temperature environment above $300^{\circ}C$ and a strong acid and base atmosphere is increasing. In this study, a composite coating solution for the development of labeling paper with excellent thermal and chemical stability is prepared by mixing a silica inorganic binder and titanium dioxide. The silica inorganic binder is synthesized using a sol-gel process and mixed with titanium dioxide to improve whiteness at high-temperature. Adhesion between the polyimide substrate and the coating layer is secured and the surface properties of the coating layer, including the thermal and chemical stability, are investigated in detail. The effects of the coating solution dispersion on the surface properties of the coating layer are also analyzed. Finally, it is confirmed that the developed functional labeling paper showed excellent printability.

Comparison of retention characteristics of ferroelectric capacitors with $Pb(Zr, Ti)O_3$ films deposited by various methods for high-density non-volatile memory.

  • Sangmin Shin;Mirko Hofmann;Lee, Yong-Kyun;Koo, June-Mo;Cho, Choong-Rae;Lee, June-Key;Park, Youngsoo;Lee, Kyu-Mann;Song, Yoon-Jong
    • JSTS:Journal of Semiconductor Technology and Science
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    • 제3권3호
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    • pp.132-138
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    • 2003
  • We investigated the polarization retention characteristics of ferroelectric capacitors with $Pb(Zr,Ti)O_3$ (PZT) thin films which were fabricated by different deposition methods. In thermally-accelerated retention tests, PZT films which were prepared by a chemical solution deposition (CSD) method showed rapid decay of retained polarization charges as the thickness of the films decreased down to 100 nm, while the films which were grown by metal organic chemical vapor deposition (MOCVD) retained relatively large non-volatile charges at the corresponding thickness. We concluded that in the CSD-grown films, the thicker interfacial passive layer compared with the MOCVD-grown films had an unfavorable effect on retention behavior. We observed the existence of such interfacial layers by extrapolation of the total capacitance with thickness of the films and the capacitance of these layers was larger in MOCVD-grown films than in CSD-grown films. Due to incomplete compensation of surface polarization charges by the free charges in the metal electrodes, the interfacial field activated the space charges inside the interfacial layers and deposited them at the boundary between the ferroelectric layer and the interfacial layer. Such space charges built up an internal field inside the films, which interfered with domain wall motion, so that retention property at last became degraded. We observed less imprint which was a result of less internal field in MOCVD-grown films while large imprint was observed in CSD-grown films.

PCR 전처리 효율 향상을 위한 PEO 제어 실리카 나노섬유 제작 (Improvement of PCR Preprocessing Efficiency through PEO-controlled Synthesis of Silica Nanofibers)

  • 이승민;최현호;이광호
    • 대한의용생체공학회:의공학회지
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    • 제44권6호
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    • pp.465-475
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    • 2023
  • In this study, we demonstrated a silica nanofibrous membrane based on the electrospinning process and evaluated its DNA isolation and purification performance in PCR pretreatment. Generally, silica membranes made of non-woven fabric are used for PCR pretreatment, but this study aimed to improve the efficiency of the pretreatment process by developing a nanofiber-type silica membrane with high specific surface area and porosity. In order to manufacture a nanofiber-shaped silica film while maintaining the original physical properties of silica, nanofiber membranes produced by adding various concentrations of PEO (5 wt%, 8 wt%, and 10 wt%) to silica prepared by the sol-gel method were compared. In terms of nanofiber membrane production, the higher the PEO concentration, the more effective it was in producing nanofiber membranes. The produced silica nanofiber membrane was inserted to a pretreatment device used in commercial PCR equipment, and the pretreatment performance was compared and verified using Salmonella bacteria. When Salmonella was used, samples containing 5 wt% PEO showed superior PCR efficiency compared to samples containing 8 wt% and 10 wt% PEO. These results show that adding 5 wt% of PEO can effectively improve DNA purification and separation by producing a nanofiber-shaped silica film while maintaining the physical properties of silica. We expect that this study will contribute to the development of effective PCR pretreatment technology essential for various molecular biology applications.

아세토니트릴 첨가가 물유리 기반 실리카 에어로겔의 기공구조에 미치는 영향 (The Effect of Acetonitrile on the Texture Properties of Sodium Silicate Based Silica Aerogels)

  • 김영훈;김태희;심종길;박형호
    • 마이크로전자및패키징학회지
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    • 제25권4호
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    • pp.143-148
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    • 2018
  • 물유리 기반 실리카 에어로겔은 실리카 알콕사이드 기반 실리카 에어로겔에 비해 단가가 싸지만 기공률 및 비표면적과 같은 기공 특성이 상대적으로 열악하여 수요가 감소되고 있다. 이를 해결하기 위해 본 연구에서는 졸 상태에서 건조 제어 화학 첨가제(drying control chemical additive)인 아세토니트릴(acetonitrile)을 첨가하여 물성을 향상시키고자 하였다. 상압 건조 물유리 기반 실리카 에어로겔은 졸-겔 공정을 통해 제조되었으며, 졸 상태에서 물유리와 0, 0.05, 0.1, 0.15, 0.2의 몰 비율로 아세토니트릴을 첨가하여 실험을 수행하였다. 최종 생성물의 물성은 퓨리에 분광기(Fourier transform infrared), 접촉각측정기(contact angle measurement), Brunauer-Emmett-Teller 및 Barrett-Joyner-Halenda 분석기와 전계방사형 주사전자현미경(field emission scanning electron microscopy)를 이용하여 분석하였다. 졸 상태에서 물유리와의 몰 비율이 0.15인 아세토니트릴을 첨가한 샘플의 경우, 높은 비표면적 ($577m^2/g$), 높은 기공 부피 (3.29 cc/g), 높은 기공률 (93%)을 보유하여 실리카 알콕사이드 기반 실리카 에어로겔과 유사한 기공구조를 나타낼 수 있음을 확인하였다.

표면장력 제어를 이용한 실리카 박막의 제조 (Preparation of Silica Films by Surface Tension Control)

  • 이재준;김영웅;조운조;김인태;제해준;박재관
    • 한국재료학회지
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    • 제9권8호
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    • pp.804-809
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    • 1999
  • 테오스(TEOS)를 출발물질로 사용하여 건조조절제(DCCA;Dying Control Chemical Additives)를 첨가하지 않고, 솔-젤 법을 이용하여 Si(001) 단결정 기판 위에 실리카 박막을 제조하였다. 박막은 스핀 코팅 방법으로 테오스 =1 몰, 염산=0.05몰의 조건하에 메탄올, 증류수의 첨가량을 변화시키면서 젤화 완료시간, 박막의 두께, 균열 발생 여부, 박막의 결정성 등을 조사하였다. 그 결과 솔의 제화 완료시간은 메탄올 첨가량이 8몰일 때 가장 긴 640시간이었다. 코팅된 박막의 두께는 메탄올 첨가량이 많아질수록 감소하였다. 소결은 승온 속도$0.6^{\circ}C$/min으로 $500^{\circ}C$에서 1시간 행하였으며, 메탄올 첨가량이 0.8몰, 2몰일 때는 표면에서 균열이 발생하여 worm-like grain 구조를 가졌고, 메탄올 4몰인 경우에는 국부적으로 균열이 발생하였으나, 메탄올 양이 8몰 이상에서는 균열이 발생하지 않았다. 즉, 솔-젤 공정에서 균열 방지를 위해 첨가되는 건조조절제(DMF)를 첨가하지 않고도 용매인 메탄올과 증류수 혼합비를 조절, 표면장력을 제어함으로써 균열없는 박막을 제조하였다.

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반도체 몰딩 공정에서 발생하는 EMC 폐기물의 재활용을 통한 실리카 나노입자의 제조 및 반도체용 CMP 슬러리로의 응용 (Fabrication of Silica Nanoparticles by Recycling EMC Waste from Semiconductor Molding Process and Its Application to CMP Slurry)

  • 김하영;추연룡;박규식;임지수;윤창민
    • 유기물자원화
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    • 제32권1호
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    • pp.21-29
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    • 2024
  • 본 연구에서는 반도체 패키징의 몰딩 공정에서 발생하는 EMC 폐기물을 재활용하여 실리카 나노입자를 성공적으로 제조하였으며, 이를 CMP 공정용 슬러리의 연마재 물질로 응용하였다. 상세히는, EMC 폐기물을 암모니아 용액과 소니케이터를 활용하여 열과 에너지를 가하는 에칭 과정을 통해 실리카 나노입자를 제조하기 위한 실라놀 전구체를 추출하였다. 이후 실라놀 전구체를 활용하여 졸-겔법을 통해 약 100nm를 나타내는 균일한 구형의 실리카 나노입자(e-SiO2, experimentally synthesized SiO2)를 합성하였다. 제조한 e-SiO2는 물리화학적 분석을 통해 상용화된 실리카 입자(c-SiO2, commercially SiO2)와 동일한 형상과 구조를 지니고 있음을 확인할 수 있었다. 최종적으로, e-SiO2를 연마재로 사용하여 CMP 공정용 슬러리를 제조하여 실제적인 반도체 칩의 연마 성능을 확인하였다. 그 결과, 반도체 칩의 표면에 존재하던 스크래치가 성공적으로 제거되어 매끈한 표면으로 바뀌게 된 것을 확인하였다. 본 연구 결과는 물질의 재활용법에 대한 설계를 통해 EMC 폐기물의 부가가치를 향상시키기 위하여 반도체 공정에서 대표적으로 활용되는 고부가가치 소재인 실리카 입자로 성공적으로 제조하고 이를 응용하는 방법에 대해 제시하였다.

$MO/Al_2O_3-ZrO_2$ [M=Ni 및 Cu] 혼합 금속 산화물의 환원-산화 특성 (Redox Characteristics of $MO/Al_2O_3-ZrO_2$ [M=Ni and Cu] Mixed Metal Oxides)

  • 류재춘;김영호;박주식;황갑진;김종원
    • 한국수소및신에너지학회논문집
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    • 제16권1호
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    • pp.49-57
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    • 2005
  • [ $MO/Al_2O_3-ZrO_2$ ](M=Ni and Cu) mixed metal oxides were prepared using sol-gel method in order to investigate the applicability to the 2-step thermo-chemical water splitting process and their redox behaviors were studied by temperature programmed reaction(TPR) from room temperature to 900$^{\circ}C$ under 5% $H_2$/Ar for the reduction and $H_2O$/Ar for the oxidation, respectively. From the results, peaks of the reduction and the oxidation on temperature were shifted with the change of crystalline phases due to the addition of $Al_2O_3$ and $ZrO_2$. The intensities of the peaks were also increased with the increase of contents of NiO or CuO that could be considered as active species. In addition, based on the observation of SEM images before and after the redox test, it seemed that $Al_2O_3-ZrO_2$ added prevented high temperature sintering of active metal components such as Ni (or Cu) on the surface and played a role of dispersing the active species homogeneously in solid solution of mixed oxides.

Maximizing TPBs through Ni-self-exsolution on GDC based composite anode in solid oxide fuel cells

  • 탄제완;이대희;김보경;김주선;문주호
    • 한국진공학회:학술대회논문집
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    • 한국진공학회 2016년도 제50회 동계 정기학술대회 초록집
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    • pp.402.1-402.1
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    • 2016
  • The performance of solid oxide fuel cells (SOFCs) is directly related to the electrocatalytic activity of composite electrodes in which triple phase boundaries (TPBs) of metallic catalyst, oxygen ion conducting support, and gas should be three-dimensionally maximized. The distribution morphology of catalytic nanoparticle dispersed on external surfaces is of key importance for maximized TPBs. Herein in situ grown nickel nanoparticle onto the surface of fluorite oxide is demonstrated employing gadolium-nickel co-doped ceria ($Gd0.2-xNixCe0.8O2-{\delta}$, GNDC) by reductive annealing. GNDC powders were synthesized via a Pechini-type sol-gel process while maximum doping ratio of Ni into the cerium oxide was defined by X-ray diffraction. Subsequently, NiO-GNDC composite were screen printed on the both sides of yttrium-stabilized zirconia (YSZ) pellet to fabricate the symmetrical half cells. Electrochemical impedance spectroscopy (EIS) showed that the polarization resistance was decreased when it was compared to conventional Ni-GDC anode and this effect became greater at lower temperature. Ex situ microstructural analysis using scanning electron microscopy after the reductive annealing exhibited the exsolution of Ni nanoparticles on the fluorite phases. The influence of Ni contents in GNDC on polarization characteristics of anodes were examined by EIS under H2/H2O atmosphere. Finally, the addition of optimized GNDC into the anode functional layer (AFL) dramatically enhanced cell performance of anode-supported coin cells.

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$TiO_2$ 담지체에 합성된 Li-Zr 메조포러스 분자체 ; 이산화탄소 흡착 응용 (Synthesis of Li-Zr incorporated mesoporous $TiO_2$ and its application in $CO_2$ adsorption)

  • 말간단 바기아락스미;팽메이메이;푸시파라지 헤마라다;마니 기니쉬;장현태
    • 한국산학기술학회:학술대회논문집
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    • 한국산학기술학회 2010년도 추계학술발표논문집 1부
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    • pp.110-114
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    • 2010
  • Li-incorporated mesoporous $TiO_2$ materials with various pore-sized istributions were synthesized by using triblockcopolymers via a sol-gel process in a queous solution. The properties of the se materials were characterized by HR-TEM, XRD, and BET analysis. All particles have spherical morphology with a diameterrange of $1-3{\mu}m$. The mesoporous $TiO_2$ materials calcined at $400^{\circ}C$ and their specific surface area, average pore size and crystallite sizes were 210 $m^2g^{-1}$, 6.4 nm and 8.8 nm respectively. The Li-incorporated mesoporous $TiO_2$ were tested for $CO_2$ adsorption and its adsorption capacity is 90mg/g. The Li-incorporated mesoporous $TiO_2$ ar eobserved to be thermally stable, recyclable and greens or bent for $CO_2$ capture. The effect of bimetallic $ZrLiTiO_2$ is also studied for $CO_2$ adsorption.

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