• 제목/요약/키워드: surface sol-gel process

검색결과 230건 처리시간 0.026초

석영유리 도가니용 합성 실리카 분말의 하소공정에 관한 연구 (A study on the calcination process of synthetic silica powder for quartz glass crucibles)

  • 양재교;진연호
    • 한국결정성장학회지
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    • 제32권4호
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    • pp.128-135
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    • 2022
  • 반도체 공정용 석영유리 도가니의 내측에 위치하는 투명층은 합성 실리카 분말을 원료로 사용하여 제조한다. 도가니의 투명층에는 다양한 원인에 기인하여 버블이 발생하는데, 버블은 도가니의 품질뿐만 아니라 실리콘 잉곳의 수율을 저하시키는 악영향을 미친다. 따라서 투명층의 원료인 합성 실리카 분말 역시 버블 생성 인자를 최소화하는 것이 주요 목표이다. 이에 따라 합성 실리카 분말의 경우, 실라놀 그룹, 탄소계 불순물, 그리고 기공이 충분히 제거되어야만 한다. 본 연구에서는 졸-겔법을 이용하여 합성 실리카 겔을 제조하고, 2단 하소공정에서 하소온도와 유지시간에 따른 탄소 함량과 비표면적의 변화를 살펴보았다. 1단계 하소온도는 500℃~600℃, 2단계 하소온도는 1000℃~1100℃에서 수행하였으며, 유지시간은 10분에서 최대 12시간까지 실시하였다. 1000℃에서 1시간 동안 하소한 분말의 탄소함량은 0.0031 wt.%를 나타내었으며, 1100℃에서 12시간 동안 하소한 분말의 비표면적은 16.6 m2/g을 나타내었다.

이산화티타니움을 사용한 무기질 박막형 태앙전지의 제작 (Manufacture of Inorganic Materials Thin Film Solar Cell using Titanium Dioxide)

  • 이경호
    • 한국콘텐츠학회논문지
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    • 제9권10호
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    • pp.451-463
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    • 2009
  • 본 연구의 목적은 태양전지의 변환효율을 높이기 위한 박막형 소재 물질 개발과 전지의 조립과정을 개선 발달시키기 위한 것이다. 이 연구에 사용된 이산화티타니움은 물과 알콕사이드 몰비, 용액 pH의 변화, 분말의 묵힘조건 등 반응조건을 조절한 솔-겔 방법에 의하여 조제되었다. 준비된 이산화티타니움은 $300{\sim}750^{\circ}C$의 열처리조건 범위에서 소결하였다. $600^{\circ}C$의 열조건에서 만들어진 이산화티타니움은 XRD 패턴에서 강한 세기의 아나타제형이 나타났고, $750^{\circ}C$에서 소결되었을 때에는 아나타제형와 루틸형의 혼합물이 나타났다. 또한 소결온도와 묵힘시간 등에 따라 합성된 이산화티타니움의 특성은 묵힘시간이 증가함에 따라 아나타제형 결정으로 변환되는 것을 확인할 수 있었다. 한편 전류밀도는 묵힘시간과 온도에 따라 증가하였고, 변환효율은 전류밀도의 증가로 역시 증가함을 알 수 있었다. 산소분위기하에서 산소와 카드뮴텔루라이드의 화학결합이 생성됨을 관찰할 수 있었고, 카드뮴텔루라이드의 박막위의 산소가 크롬메이트와 하이드라진 처리에 의하여 감소되는 것을 알수 있었다. 결론적으로 공기분위기하에서 $550^{\circ}C$의 급속 소결조건에서 만들어진 카드뮴텔루라이드의 에너지변환효율은 $0.07cm^2$, $1.0cm^2$의 면적에 대해 각각 12.0%, 6.0%로 나타내었다.

La이 도핑된 CuO-ZnO-Al2O3 복합 산화물의 합성공정개발 (Development and Synthesis of La Doped CuO-ZnO-Al2O3 Mixed Oxide)

  • 정미원;임샛별;문보람;홍태환
    • 한국재료학회지
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    • 제21권1호
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    • pp.67-71
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    • 2011
  • La doped CuO-ZnO-$Al_2O_3$ powders are prepared by sol-gel method with aluminum isopropoxide and primary distilled water as precursor and solvent. In this synthesized process, the obtained metal oxides caused the precursor such as copper (II) nitrate hydrate and zinc (II) nitrate hexahydrate were added. To improve the surface areas of La doped CuO-ZnO-$Al_2O_3$ powder, sorbitan (z)-mono-9-octadecenoate (Span 80) was added. The synthesized powder was calcined at various temperatures. The dopant was found to affect the surface area and particle size of the mixed oxide, in conjunction with the calcined temperature. The structural analysis and textual properties of the synthesized powder were measured with an X-ray Diffractometer (XRD), a Field-Emission Scanning Electron Microscope (FE-SEM), Bruner-Emmett-Teller surface analysis (BET), Thermogravimetry-Differential Thermal analysis (TG/DTA), $^{27}Al$ solid state Nuclear Magnetic Resonance (NMR) and transform infrared microspectroscopy (FT-IR). An increase of surface area with Span 80 was observed on La doped CuO-ZnO-$Al_2O_3$ powders from $25m^2$/g to $41m^2$/g.

Preparation of Mesoporous Materials and Thin Films It's Application for DNA Sensor

  • Han, Seung-Jun;Heo, Soon-Young;Park, Keun-Ho;Lee, Soo;Kim, Byung-Kwan;Kim, Jin-Heung
    • 한국응용과학기술학회지
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    • 제21권4호
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    • pp.345-351
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    • 2004
  • Highly ordered pure-silica MCM-41 materials possessing well-defined morphology have been successfully prepared with surfactant used as a template. The fabrication of mesoporous silica has received considerable attention due to the need to develop more efficient materials' for catalysis, separations, and chemical sensing. The surface modified MCM-41 was used as anadsorbent for biomolecules. Silica-supported organic groups and DNA adsorption on surface modified MCM-41 were investigated by FT-IR and UV-Vis spectrometer, respectively. The use of MCM-41 as the modification of electrode surfaces were investigated electrochemical properties of metal mediators with biomolecules. The modified ITO electrodes increased peak currents for a redox process of $[Ru(bpy)_3]^{2+}$ relative to the bare electrode. The electrochemical detection of DNA by cyclic voltammetry when the current is saturated in the presence of the mediator appeared more sensitive due to a higher catalytic current on the MCM-41 supported electrodes modified by carboxylic acid functional groups. The carboxyl or amine groups on the surface of MCM-41 interact and react with the $-NH_2$ groups of guanine and backbone, respectively. Highly ordered mesoporous materials with organic groups could find applications as DNA sensors.

Core-shell 구조의 Au/TiO2 나노 미립자의 합성 및 특성 평가 (Synthesis and Characterization of Au/TiO2 Nanoparticles with Core-shell Structure)

  • 유연태
    • 한국세라믹학회지
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    • 제40권9호
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    • pp.902-908
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    • 2003
  • Au/TiO$_2$ core-shell 구조 나노 미립자가 졸-겔법에 의해서 제조되었고, TiO$_2$ shell의 형상과 결정성이 TEM과 UV-Vis. absorption spectrometer에 의해서 조사되었다. Au/TiO$_2$ core-shell 나노 미립자는 Au 콜로이드 에탄올 수용액 중에서 TOAA(Titanium Oxide Acethylacetonate)의 가수분해에 의해 합성될 수 있었다. Au 나노 미립자의 표면에 형성된 TiO$_2$ shell의 두께는 약 1 nm이었다. TiO$_2$ shell의 결정성을 조사하기 위하여. TiO$_2$가 피복된 Au 콜로이드 에탄올 용액에 254 nm의 자외선과 $^{60}$Co의 방사선을 조사하였다. Au 나노 미립자의 surface plasmon 현상은 방사선이 조사되었을 때만 나타났고, 이 결과로부터 TiO$_2$ shell은 비정질 상태임을 알 수 있었으며, Au의 분산성 향상을 위해 표면에 처리된 MUA(Mercaptoundecanoic Acid)층은 전자의 이동을 방해하는 장애물로 작용하지 않음을 확인할 수 있었다.

Fabrication and characterization of photocurable inorganic-organic hybrid materials using organically modified colloidal-silica nanoparticles and acryl resin

  • Kang, Dong-Jun;Han, Dong-Hee;Kang, Young-Taec;Kang, Dong-Pil
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2009년도 하계학술대회 논문집
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    • pp.422-422
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    • 2009
  • Photocurable inorganic-organic hybrid materials were prepared from colloidal-silica nanoparticles synthesized through the solgel process and using acryl resin. The synthesized colloidal-silica nanoparticles had uniform diameters of around 20 nm, and they were organically modified, using methyl and methacryl functional silanes, for efficient hybridization with acryl resin. The organically modified and stabilized colloidal-silica nanoparticles could be homogeneously hybridized with aeryl resin without phase separation. The successfully fabricated hybrid materials exhibit efficient photocurability and simple film formation due to the photopolymerization of the organically modified colloidal-silica nanoparticles and acryl resin upon UV exposure. The fabricated hybrid films exhibit an excellent optical transmission of above 90% in the visible region as well as an enhanced surface smoothness of around 1 nm RMS roughness. In addition, the hybrid films exhibit improved thermal and mechanical characteristics, much better than those of acryl resin. More importantly, these photocurable hybrid materials fabricated through the synergistic combination of colloidal-silica nanoparticles with acryl resin are candidates for optical and electrical applications.

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Dielectric Properties of Poly(vinyl phenol)/Titanium Oxide Nanocomposite Thin Films formed by Sol-gel Process

  • Myoung, Hey-J;Kim, Chul-A;You, In-Kyu;Kang, Seung-Y;Ahn, Seong-D;Kim, Gi-H;Oh, ji-young;Baek, Kyu-Ha;Suh, Kyung-S;Chin, In-Joo
    • 한국정보디스플레이학회:학술대회논문집
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    • 한국정보디스플레이학회 2005년도 International Meeting on Information Displayvol.II
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    • pp.1572-1575
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    • 2005
  • Poly(vinyl phenol)(PVP)/$TiO_2$ nanocomposite the films have been prepared incorporating metal alkoxide with vinyl polymer to obtain high dielectric constant gate insulating material for a organic thin film transistor. The surface composition, the morphology, and the thermal and electrical properties of the hybrid nanocomposite films were observed by ESCA, scanning electron microscopy (SEM), atomic force microscopy(AFM), and thermogravimetric analysis (TGA). Thin hybrid films exhibit much higher dielectric constants (7.79 at 40wt% metal alkoxide).

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PZT 강유전체 박막의 마이크로파 유전특성 (Microwave Dielectric Properties of Ferroelectric PZT Thin Films)

  • 곽민환;문승언;류한철;김영태;이상석;이수재
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2003년도 하계학술대회 논문집 Vol.4 No.2
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    • pp.719-722
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    • 2003
  • Ferroelectric $Pb(Zr_{1-x}Ti_x)O_3$ (PZT) films were deposited on (001) MgO single crystals using sol-gel method. Structural properties and surface morphologies of PZT films were investigated using an X-ray diffractometer and a scanning electron microscopy, respectively. The dielectric properties of PZT films were investigated with the dc bias field using interdigitated capacitors (IDC) which were fabricated on PZT films using a thick metal layer by photolithography and dry etching process. The small signal dielectric properties of PZT films were calculated by a modified conformal mapping method with low and high frequency data, such as capacitance measured by an impedance gain/phase analyzer at 100 kHz and reflection coefficient (S-parameter) measured by a HP 8510C vector network analyzer at 1 -20 GHz. The IDC on PZT films exhibited about 67% of capacitance change with an electric field of 135 kV/cm at 10 GHz. These PZT thin films can be applied to tunable microwave devices such as phase shifters, tunable resonators and tunable filters.

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B, Al, Ga, In의 도핑물질이 투명 전도성 ZnO 박막의 특성에 미치는 영향 (Effects of Different Dopants(B, AI, Ga, In) on the Properties of Transparent conducting ZnO Thin Films)

  • 노영우;조종래;손세모;정수태
    • 한국전기전자재료학회논문지
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    • 제21권3호
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    • pp.242-248
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    • 2008
  • The structural, optical and electrical properties of ZnO films doped with 1.5 at% of 3A materials(B, Al, Ga, In) were studied by sol-gel process. The films were found to be c-axis (002) oriented hexagonal structure on glass substrate, when post heated at 500 $^{\circ}C$. The surface of the films showed a uniform and nano size microstructure and the crystalline size of doped films decreased. The lattice constants of ZnO:B/Al/Ga increased than that of ZnO, while ZnO:In decreased. All the films were highly transparent(above 90 %) in the visible region. The energy gaps of ZnO:B/Al/Ga were increased a little, but that of ZnO:In was not changed. The resistivities of ZnO:Al/Ga/In were less than 0.1 $\Omega$cm. All the films showed a semiconductor properties in the light or temperature, however ZnO:In was less sensitive to it. A figure of merit of ZnO:In had the highest value of 0.025 $\Omega^{-1}$ in all samples.

기능성 나노식품의 제조기술 및 전망 (Development of Functional Nanofood and its Future)

  • 곽해수;김동명
    • Journal of Dairy Science and Biotechnology
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    • 제23권1호
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    • pp.19-26
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    • 2005
  • Nanofood can be simply defined as natural polymer particles containing functional food materials in nanoscale that are synthesized by polymerization or emulsification process. They have very uniform diameters in the range of 1 to 100nm and extensive surface areas due to the small particle size in spite of their non-porosity. Although the technique to produce nanofood has not long developing history, many works have been achieved in various fields. Nanofood has a lot of special advantages, such as functionality, diversity, applicability, etc. In case of the domestic food industries, however, the accumulation of related technique is insufficient against developed countries except used food materials. Also, it is difficult to acquire technical know-how from the developed countries that possess those technologies. We have been studied on preparing functional nanofood and developing new production processes since 1999. Last 5 years we have laid the foundation on the preparation of nanofood and now are focusing on developing new processes of nanofood and expending the field of its applications.

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