• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2000.10a
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• pp.262-267
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• 2000

During the turning of the workpiece, cutting heat causes thermal deformation of the cutting tool which influences the surface characteristics of the machined part. This paper presents a study of thermal deformation of the cutting tool. For this purpose, cutting tool is modeled based on Pro/Engineering and temperature and deformation are simulated by means of the finite element method. The thermal effect on the surface roughness profile is simulated by using surface-shaping system.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 1999.05a
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• pp.134-140
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• 1999

The side mirrors play an important role in driver's safety and convenience. People drive safely based on the side mirrors and room mirror through observation of environment. However, the drivers can not completely confront environments because of the dead angle of the side mirrors. In this research, based on geometric optics and geometric modeling, aspheric surfaces of the side mirror mold with dead angle free has been designed and machined in CNC machining center, Surface roughness of the mold was evaluated by using surface shaping system. The analysis on the shape of formed mirrors shows the mirrors have been reduced the dead angle comparing with the original mold.

• Transactions of the Korean Society of Machine Tool Engineers
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• v.12 no.6
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• pp.84-91
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• 2003

In metal cutting operation, it is very important that predict cutting force and work surface. Vibration is an unstable cutting phenomenon which is due to the interaction of the dynamics of the chip removal process and the structural dynamics of machine tool. When vibration on, it reduces tool life, results in poor surface roughness and low productivity of the machining process. In this study, the experiments were conducted in machining center without cutting fluid to investigate the phenomenon of vibration. In the experiments, accelerometers were set up at the tail stock and tool holder and signals were picked up. Surface roughness profiles are generated under the ideal condition and the occurrence of vibration based on the surface shaping simulation model.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2003.04a
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• pp.184-189
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• 2003

In metal cutting operation, it is very important that predict cutting force and work surface. Vibration is an unstable cutting phenomenon which is due to the interaction of the dynamics of the chip removal process and the structural dynamics of machine tool. when Vibration occurs, it reduces tool life, results in poor surface roughness and low productivity of the machining process. In this study, the experiments were conducted in machining center without cutting fluid to investigated phenomenon of the Vibration. In the experiments, accelerometers were set up at the tail stock and tool holder and the signals were picked up. In this paper, surface roughness profiles will be generated under the ideal condition and the occurrence of the vibration based on the surface shaping simulation model.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2011.10a
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• pp.440-445
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• 2011

Dynamic characteristic analysis is required in developing SMT mounter system with high installation speed and position precision, because of vibration source occurred by positioning head. This paper presents the method of improving dynamic characteristic of SMT(Surface Mount Technology) mounter with finite element method and modal test. The design direction is that natural frequencies of SMT mounter must be higher than the vibration source. In addition, the effect of input shaping on residual vibration reduction is investigated by simulating the response of a first-order system.

• Transactions of Materials Processing
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• v.14 no.3 s.75
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• pp.245-250
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• 2005

Recently, micro machining technology for high precision mold becomes more interested for mass production of high performance optical parts micro-grooved on the surface, which is under very active development due to its effectiveness in the view point of optical performance. Mechanical micro machining technology now has more competitiveness on lithography, MEMS or LIGA processes which have some problems to fabricate especially cylinder type of groove in such as lenticular lens for illumination angle modulation system. In this study. a lenticular lens mold with U-type micro groove is fabricated making utilizing of the benefit of the mechanical micro machining technology. A shaping machining process is adapted using 3 axis degree of freedom micro machining system and single crystal natural diamond tool. A brass and a electroless nickel materials are used for mold fabrication. Machining force, chip shape and machined surface are investigated from the experiment and an optimal machining condition is found based on the examined problems from the micro cutting process.

• Journal of the Korean Society for Precision Engineering
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• v.16 no.2 s.95
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• pp.201-210
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• 1999

One of the major limitations of productivity and quality in metal cutting is the machining accuracy of machine tools. The machining accuracy is affected by geometric and thermal errors of the machine tools. Therefore, a key requirement for improving te machining accuracy and product quality is to reduce the geometric and thermal errors of machine tools. This study models geometric error for error analysis and develops on-machine measurement system by which the volumetric erors are measured. The geometric error is modeled using form shaping function(FSF) which is defined as the mathematical relationship between form shaping motion of machine tool and machined surface. The constant terms included in the error model are found from the measurement results of on-machine measurement system. The developed on-machine measurement system consists of the spherical ball artifact (SBA), the touch probe unit with a star type stylus, the thermal data logger and the personal computer. Experiments, performed with the developed measurement system, show that the system provides a high measuring accuracy, with repeatability of ${\pm}2{\mu}m$ in X, Y and Z directions.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.4 no.3
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• pp.48-57
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• 1995

The feasibility of generating controller surface topographies in single-point conventional turning operations is investigated. First, a mathematical model of the surface generation process was developed. Second, in order to control the texture of the machined surface, a micro-positioning stage and the associated command generation software were designed and built. Experimental examples have shown that surface texture can be precisely controlled and is in good agrement with the theoretical predictions.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 1995.03a
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• pp.24-33
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• 1995

The feasibility of generating controlled surface topographies in single-point conventional turning operations is investigated. First a mathematical model of the surface generation process was developed. Second in order to control the texture of the machined surface a micro-positioning stage and the associated command generation software were designed and built. Experimental examples have shown that surface texture can be precisely controlled and is in good agreement with the theoretical predictions.

• Journal of the Korean Society for Precision Engineering
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• v.28 no.9
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• pp.1018-1024
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• 2011

Liquid sloshing occurs when a partially filled liquid tank is subjected to undesirable external forces or acceleration/deceleration for positioning control. Installation of baffles is still the most popular way to suppress the sloshing, but recent successes of input shaping in reducing structural vibrations may give a possible alternative. We aim at investigating the applicability of input shaping to sloshing suppression by numerically solving fluid motions in a rectangular tank. The tank is partially filled with water and it is suddenly put into a sequence of horizontal motions of acceleration and constant speed. The flow is assumed to be two-dimensional, incompressible, and in viscid, and a VOF two-phase model is used to capture the free surface. Results show that the sloshing can be successfully suppressed by shaping the input, i.e., the velocity or acceleration profile of tank. Three different input shapers (ZII, ZVD, and two-mode convolved ZV shapers) are tested and compared in this study Among them, the convolved ZV shaper shows a best performance to eliminate the sloshing almost completely.