• 반도체디스플레이기술학회지
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• 제21권2호
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• pp.68-73
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• 2022

In this study, we produced the surface defect detection model to automatically detect defect bone plates using a deep learning algorithm. Bone plates with a width and a length of 50 mm are most used for fracture treatment. Normal bone plates and defective bone plates were printed on the 3d printer. Normal bone plates and defective bone plates were photographed with 1,080 pixels using the webcam. The total quantity of collected images was 500. 300 images were used to learn the defect detection model. 200 images were used to test the defect detection model. The mAP(Mean Average Precision) method was used to evaluate the performance of the surface defect detection model. As the result of confirming the performance of the surface defect detection model, the detection accuracy was 96.3 %.

• 제어로봇시스템학회논문지
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• 제22권4호
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• pp.247-252
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• 2016

In this paper, we propose a new defect detection technology for micro-defect on the surface of steel products. Due to depth and size of microscopic defect, slop of surface and vibration of strip, the conventional optical method cannot guarantee the detection performance. To solve the above-mentioned problems and increase signal to noise ratio, a novel retro-schlieren method that consists of retro reflector and knife edge is proposed. Moreover dual switching lighting method is also applied to distinguish uneven micro defects and surface noise. In proposed method, defective regions are represented by a black and white pattern. This pattern is detected by a defect detection algorithm with Gabor filter. Experimental results by simulator for sample defects of cold rolled steel show that the proposed method is effective.

• 반도체디스플레이기술학회지
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• 제12권2호
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• pp.57-61
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• 2013

This paper presents adaptive neuro-fuzzy inference based defect detection method for various defect types, such as micro-crack, fingerprint and contamination, in heterogeneously textured surface of polycrystalline solar wafers. Polycrystalline solar wafer consists of various crystals so the surface of solar wafer shows heterogeneously textures. Because of this property the visual inspection of defects is very difficult. In the proposed method, we use local binary feature and fuzzy reasoning for defect detection. Experimental results show that our proposed method achieves a detection rate of 80%~100%, a missing rate of 0%~20% and an over detection (overkill) rate of 9%~21%.

• 한국컴퓨터정보학회논문지
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• 제25권3호
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• pp.19-26
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• 2020

일반적으로 품질 관리는 많은 제조 공정, 특히 주조 또는 용접과 관련된 공정의 기본 구성 요소가 된다. 그러나 사람이 일일이 수동으로 품질 관리 절차를 하는 것은 종종 시간이 걸리고 오류가 발생하기 쉽다. 최근 고품질 제품에 대한 요구를 만족시키기 위해 지능형 육안 검사 시스템의 사용이 생산 라인에서 필수적이 되고 있다. 본 논문에서는 이를 위해 딥 러닝 기반의 ShuffleDefectNet 결함 감지 시스템을 제안하고자 한다. 제안된 결함 검출 시스템은 NEU 데이터 세트의 결함 검출에 대한 여러 최신 성능들보다 높은 평균 정확도 99.75% 정도를 얻는다. 이 논문에서 여러 다른 트레이닝 데이터로부터 최상의 성능을 탐지하고 탐지 성능을 관찰하였다. 그 결과 ShuffleDefectNet의 전체 아키텍처를 사용할 때 정확성과 속도가 크게 향상됨을 알 수 있었다.

• 대한전기학회:학술대회논문집
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• 대한전기학회 2005년도 학술대회 논문집 정보 및 제어부문
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• pp.273-275
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• 2005

Active thermography is being used since several years for remote non-destructive testing. It provides thermal images for remote detection and imaging of damages. Also, it is based on propagation and reflection of thermal waves which are launched from the surface into the inspected component by absorption of modulated radiation. For energy deposition, it use external heat sources (e.g., halogen lamp or convective heating) or internal heat generation (e.g., microwaves, eddy current, or elastic wave). Among the external heat sources, the ultrasound is generally used for energy deposition because of defect selective heating up. The heat source generating a thermal wave is provided by the defect itself due to the attenuation of amplitude modulated ultrasound. A defect causes locally enhanced losses and consequently selective heating up. Therefore amplitude modulation of the injected ultrasonic wave turns a defect into a thermal wave transmitter whose signal is detected at the surface by thermal infrared camera. This way ultrasound thermography(UT) allows for selective defect detection which enhances the probability of defect detection in the presence of complicated intact structures. In this paper the applicability of UT for fast defect detection is described. Examples are presented showing the detection of defects in PCB material. Measurements were performed on various kinds of typical defects in PCB materials (both Cu metal and non-metal epoxy). The obtained thermal image reveals area of defect in row of thick epoxy material and PCB.

• Smart Structures and Systems
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• 제34권2호
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• pp.129-143
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• 2024

In recent years, with the vigorous development of visual algorithms, a large amount of research has been conducted on blade surface defect detection methods represented by deep learning. Detection methods based on deep learning models must rely on a large and rich dataset. However, the geographical location and working environment of wind turbines makes it difficult to effectively capture images of blade surface defects, which inevitably hinders visual detection. In response to the challenge of collecting a dataset for surface defects that are difficult to obtain, a multi-class blade surface defect generation method based on the StyleGAN3 (Style Generative Adversarial Networks 3) deep learning model and PBGMs (Physics-Based Graphics Models) method has been proposed. Firstly, a small number of real blade surface defect datasets are trained using the adversarial neural network of the StyleGAN3 deep learning model to generate a large number of high-resolution blade surface defect images. Secondly, the generated images are processed through Matting and Resize operations to create defect foreground images. The blade background images produced using PBGM technology are randomly fused, resulting in a diverse and high-resolution blade surface defect dataset with multiple types of backgrounds. Finally, experimental validation has proven that the adoption of this method can generate images with defect characteristics and high resolution, achieving a proportion of over 98.5%. Additionally, utilizing the EISeg annotation method significantly reduces the annotation time to just 1/7 of the time required for traditional methods. These generated images and annotated data of blade surface defects provide robust support for the detection of blade surface defects.

• International Journal of Internet, Broadcasting and Communication
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• 제14권2호
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• pp.136-146
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• 2022

Some surface defects make the weak quality of steel materials. To limit these defects, we advocate a one-stage detector model RetinaNet among diverse detection algorithms in deep learning. There are several backbones in the RetinaNet model. We acknowledged two backbones, which are ResNet50 and VGG19. To validate our model, we compared and analyzed several traditional models, one-stage models like YOLO and SSD models and two-stage models like Faster-RCNN, EDDN, and Xception models, with simulations based on steel individual classes. We also performed the correlation of the time factor between one-stage and two-stage models. Comparative analysis shows that the proposed model achieves excellent results on the dataset of the Northeastern University surface defect detection dataset. We would like to work on different backbones to check the efficiency of the model for real world, increasing the datasets through augmentation and focus on improving our limitation.

• 대한전기학회:학술대회논문집
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• 대한전기학회 1999년도 하계학술대회 논문집 B
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• pp.668-670
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• 1999

We have developed a automatic surface inspection system for cold Rolled strips in steel making process for several years. We have experienced the various kinds of surface inspection systems, including linear CCD camera type and the laser type inspection system which was installed in cold rolled strips production lines. But, we did not satisfied with these inspection systems owing to insufficient detection and classification rate, real time processing performance and limited line speed of real production lines. In order to increase detection and computing power, we have used the Dark Field illumination with Infra_Red LED, Bright Field illumination with Xenon Lamp, Parallel Computing Processor with Area typed CCD camera and full software based image processing technique for the ease up_grading and maintenance. In this paper, we introduced the automatic inspection system and real time image processing technique using the Object Detection, Defect Detection, Classification algorithms. As a result of experiment, under the situation of the high speed processed line(max 1000 meter per minute) defect detection is above 90% for all occurred defects in real line, defect name classification rate is about 80% for most frequently occurred 8 defect, and defect grade classification rate is 84% for name classified defect.

• 대한임베디드공학회논문지
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• 제17권3호
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• pp.129-138
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• 2022

Collecting and labeling sufficient training data, which is essential to deep learning-based visual inspection, is difficult for manufacturers to perform because it is very expensive. This paper presents a steel plate surface defect detection system with industrial-grade detection performance by training a small amount of steel plate surface images consisting of labeled and non-labeled data. To overcome the problem of lack of training data, we propose two data augmentation techniques: program-based augmentation, which generates defect images in a geometric way, and generative model-based augmentation, which learns the distribution of labeled data. We also propose a 4-step semi-supervised learning using pseudo labels and consistency training with fixed-size augmentation in order to utilize unlabeled data for training. The proposed technique obtained about 99% defect detection performance for four defect types by using 100 real images including labeled and unlabeled data.

• 대한전기학회논문지:시스템및제어부문D
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• 제55권2호
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• pp.68-71
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• 2006

Active thermography has been used for several years in the field of remote non-destructive testing. It provides thermal images for remote detection and imaging of damages. Also, it is based on propagation and reflection of thermal waves which are launched from the surface into the inspected component by absorption of modulated radiation. For energy deposition, it use external heat sources (e.g., halogen lamp or convective heating) or internal heat generation (e.g., microwaves, eddy current, or elastic wave). Among the external heat sources, the ultrasound is generally used for energy deposition because of defect selective heating up. The heat source generating a thermal wave is provided by the defect itself due to the attenuation of amplitude modulated ultrasound. A defect causes locally enhanced losses and consequently selective heating up. Therefore amplitude modulation of the injected ultrasonic wave turns a defect into a thermal wave transmitter whose signal is detected at the surface by thermal infrared camera. This way ultrasound thermography(UT) allows for selective defect detection which enhances the probability of defect detection in the presence of complicated intact structures. In this paper the applicability of UT for fast defect detection is described. Examples are presented showing the detection of defects in PCB material. Measurements are performed on various kinds of typical defects in PCB materials (both Cu metal and non-metal epoxy). The obtained thermal image reveals area of defect in row of thick epoxy material and PCB.