• 제목/요약/키워드: surface accuracy

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정밀회전체의 언밸런스 변화에 따른 진동과 Al6061 알루미늄 합금 가공에 미치는 영향 (Effect of Unbalance on Vibration and Machining of Al6061 Aluminum Alloy in Precision Rotator)

  • 김민수;김정태;박석우;정동욱;최선호;구본흔;윤상환
    • 한국기계가공학회지
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    • 제20권3호
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    • pp.76-82
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    • 2021
  • At present, with the development of precision instruments, high dimensional accuracy of workpieces must be ensured. In particular, for the aluminum alloys used in automobiles, the surface roughness of the workpiece is extremely important. The dimensional accuracy and surface roughness of the workpiece is considerably affected by the rotational accuracy of the rotor. Therefore, to enhance the rotational accuracy, various variables such as those related to the components such as bearings, motors, and end mills, rotational speeds, and vibrations must be considered. In this study, the difference in the quality of the workpieces was compared considering the weight imbalance and rotational speed as variables.

Relationship between Surface Sag Error and Optical Power of Progressive Addition Lens

  • Liu, Zhiying;Li, Dan
    • Current Optics and Photonics
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    • 제1권5호
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    • pp.538-543
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    • 2017
  • Progressive addition lenses (PAL) have very wide application in the modern glasses market. The unique progressive surface can make a lens have progressive refractive power, which can meet the human eye's different needs for distance-vision and near-vision. According to the national glasses fabrication standard, the difference between actual optical power after fabrication and nominal design value should be less than 0.1D over the lens effective area. The optical power distribution of PAL is determined directly by the surface. Consequently, the surface processing accuracy requirement is proposed. Beginning from the surface expressions of progressive addition lenses, the relationship equations between the surface sag and optical power distribution are derived. They are demonstrated through tolerance analysis and test of an example progressive addition lens with addition of 2.09D (5.46D-7.55D). The example addition surface is fabricated under given accuracy by a single-point diamond ultra-precision machine. The optical power of the PAL example is tested with a focal-meter after fabrication. The optical power addition difference between test result and design nominal value is 0.09D, which is less than 0.1D. The derived relationship between the surface error and optical power is verified from the PAL example simulation and test result. It can provide theoretical tolerance analysis proof for the PAL surface fabricating process.

A response surface method based on sub-region of interest for structural reliability analysis

  • Zhao, Weitao;Shi, Xueyan;Tang, Kai
    • Structural Engineering and Mechanics
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    • 제57권4호
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    • pp.587-602
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    • 2016
  • In structural reliability analysis, the response surface method is widely adopted because of its numerical efficiency. It should be understood that the response function must approximate the actual limit state function accurately in the main region influencing failure probability where it is evaluated. However, the size of main region influencing failure probability was not defined clearly in current response surface methods. In this study, the concept of sub-region of interest is constructed, and an improved response surface method is proposed based on the sub-region of interest. The sub-region of interest can clearly define the size of main region influencing failure probability, so that the accuracy of the evaluation of failure probability is increased. Some examples are introduced to demonstrate the efficiency and the accuracy of the proposed method for both numerical and implicit limit state functions.

동일평면상에 존재하는 복수표면균열의 피로성장수명예측 (Fatigue Growth Life Prediction for Collinear Multiple Surface Cracks)

  • 이진호;최용식;김영진
    • 대한기계학회논문집
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    • 제17권7호
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    • pp.1668-1677
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    • 1993
  • The objective of this paper is to develop a computational model for predicting the fatigue propagation of collinear multiple surface cracks under constant amplitude and variable amplitude loadings. After examining fatigue crack growth behavior for CT specimens and single surface crack specimens, empirical equations of(11) and(12) are proposed for the prediction of fatigue life in a multiple surface crack geometry. The accuracy of the proposed model is verified using a life prediction computer program. Several case studies were performed to check the accuracy of the proposed model and to verify the usefulness of the developed program. Good agreement is observed between the numerical results based on the proposed model and the published experimental data.

공기베어링주축의 고속밀링에서 최전오차의 영향 (Effects on the Rotational Error Motion of Air Bearing Spindle in High Speed Milling)

  • 안선일
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 1999년도 추계학술대회 논문집 - 한국공작기계학회
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    • pp.227-230
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    • 1999
  • In this paper, the machining characteristics of high speed ball end milling affected by the rotational error of high speed spindle using air bearing are investigated. The error motions of a spindle have generally influenced on the surface roughness, the form accuracy, the tool life, etc. in end milling. Experiments are carried out over a wide range of rotational speeds(10,000-50,000rpm). The rotational errors of the spindle are measured by the gap sensor mounted on the spindle shaft at various cutting speeds. The relations between the surface roughness and the spindle error motion are presented. Results show that the rotational accuracy of the spindle directly affects the surface roughness of the machined surface.

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A Miniaturized Catadioptric Laser-Irradiation-Precision Test System

  • Liu, Huan;Sun, Hao;Wang, Chunyan
    • Current Optics and Photonics
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    • 제5권2호
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    • pp.164-172
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    • 2021
  • In this paper a catadioptric laser-irradiation-precision test system is designed, to achieve a high-precision laser-irradiation-accuracy test. In this system, we adopt the method of imaging the entire target surface at a certain distance to realize the measurement of laser-irradiation precision. The method possesses the advantages of convenient operation, high sensitivity, and good stability. To meet the test accuracy requirement of 100 mm/km (0.01%), the coma, field curvature, and distortion over the entire field of view should be eliminated from the optical system's design. Taking into account the whole length of the tube and the influence of stray light on the structure type, a catadioptric system with a hood added near the primary imaging surface is designed. After optimization using the ZEMAX software, the modulation transfer function (MTF) of the designed optical system is 0.6 at 30 lp/mm, the full-field-of-view distortion is better than 0.18%, and the energy concentration in the 10-㎛-radius surrounding circle reaches about 90%. The illumination-accuracy test results show that the measurement accuracy of the radiation hit rate is better than 50 mm when the test distance is 1 km, which is better than the requirement of 100 mm/km for the laser-irradiation-accuracy test.

원격탐사 자료에 의한 지표온도추출 정확도 향상에 관한 연구 (A Study on the Accuracy Improvement of Land Surface Temperature Extraction by Remote Sensing Data)

  • 엄대용
    • 한국지리정보학회지
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    • 제9권2호
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    • pp.159-172
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    • 2006
  • 본 연구에서는 광역지역에 대한 지표온도를 추출할 목적으로 대상지역에 대한 시계열 Landsat TM/ETM+영상을 획득하여 기하보정 및 방사보정을 실시하고 NASA모델을 이용하여 지표온도를 추출하였다. 그리고 대상지역에 대한 피복분류를 통하여 이에 따른 고유 방사율을 적용하는 1차 보정을 실시하는 한편, 기상청 기온자료와의 상관관계를 분석하여 보정식을 설정하고 영상으로부터 획득한 지표온도를 2차적으로 보정함으로써 영상을 이용한 지표온도 추출의 정확도를 향상시키고자 하였다. 그 결과, 1,2차 보정에 의해 획득한 지표온도는 기상청자료와 약 ${\pm}3.0^{\circ}C$의 평균편차내에서 보정된 지표온도를 획득할 수 있었다. 연구결과의 재검증을 위하여 다른 시기의 Landsat 영상에 적용함으로써 대상지역에 대한 지표온도를 비교적 높은 정확도로 획득할 수 있었다.

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개선된 평가점 선정기법을 이용한 응답면기법 (Improved Response Surface Method Using Modified Selection Technique of Sampling Points)

  • 김상효;나성원;황학주
    • 한국전산구조공학회:학술대회논문집
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    • 한국전산구조공학회 1993년도 가을 학술발표회논문집
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    • pp.248-255
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    • 1993
  • Recently, due to the increasing attention to the structural safety under uncertain environments, many researches on the structural reliability analysis have been peformed. Some useful methods are available to evaluate performance reliability of structures with explicit limit states. However, for large structures, in which structural behaviors can be analyzed with finite element models and the limit states are only expressed implicitly, Monte-Carlo simulation method has been mainly used. However, Monte-Carlo simulation method spends too much computational time on repetitive structural analysis. Many alternative methods are suggested to reduce the computational work required in Monte-Carlo simulation. Response surface method is widely used to improve the efficiency of structural reliability analysis. Response surface method is based on the concept of approximating simple polynomial function of basic random variables for the limit state which is not easily expressed in explicit forms of design random variables. The response surface method has simple algorithm. However, the accuracy of results highly depends on how properly the stochastic characteristics of the original limit state has been represented by approximated function, In this study, an improved response surface method is proposed in which the sampling points for creating response surface are modified to represent the failure surface more adequately and the combined use of a linear response surface function and Rackwitz-Fiessler method has been employed. The method is found to be more effective and efficient than previous response surface methods. In addition more consistent convergence is achieved, Accuracy of the proposed method has been investigated through example.

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유속 레이다에서의 도플러 스펙트럼 모의구현에 관한 연구 (A Study on Simulation of Doppler Spectra in a Current Velocity Radar)

  • 이종길
    • 한국정보통신학회논문지
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    • 제16권10호
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    • pp.2101-2107
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    • 2012
  • 하천 및 강등의 유속 측정을 위한 레이다에서는 수면에서 반사 또는 산란되는 전자파로부터 도플러 주파수를 추정함으로서 이에 대응하는 유속 정보를 추출하게 된다. 그러나 수면으로부터 수신되는 전자파 신호들의 도플러 스펙트럼은 측정 환경 및 기상 상태에 따라 매우 다른 형태를 나타낼 수 있다. 따라서 이러한 다양한 도플러 스펙트럼들의 존재로 인하여 레이다 센서에서의 유속정보 추출 알고리즘의 정확도 및 신뢰성에 심각한 문제가 발생할 수 있다. 따라서 본 논문에서는 수면으로부터 수신되는 매우 다양한 도플러 신호 스펙트럼을 적절하게 모의 구현할 수 있는 도플러 스펙트럼 모델을 제안하였다.

가공경사면 위치에 따른 볼엔드밀가공과 회전식 형조방전가공 특성 (Characteristics of Ball End Milling and Rotary Die-sinking Electrical Discharge Machining for the Cutting Inclination Location)

  • 왕덕현;김원일;박성은;박창수
    • 한국공작기계학회논문집
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    • 제11권5호
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    • pp.73-80
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    • 2002
  • In this study, work materials of the ree form surface shape was machined by ball end mill cutter according to the change of cutting location and depth, and the acquired data of cutting force, tool deflection and shape accuracy were analyzed. Cutting force results were obtained with tool dynamometer and tool deflection values were measured by a couple of eddy-current sensors. Shape accuracy was obtained by roundness tester and surface profile measuring machine. As inclination angle was decreased, cutting force was increased. Cutting force showed large value at $105^{\circ}$ and $150^{\circ}$. Tool deflection was less at down milling than at up milling, decreased at 45$^{\circ}$ and 120$^{\circ}$, and shown large tool deflection at $150^{\circ}$. Roughness values were found to be bad in the inside of surface shape tool deflection. Surface accuracy was obtained better precision in down milling than in up milling.