• 제목/요약/키워드: surface accuracy

검색결과 2,636건 처리시간 0.035초

레이저빔 직경변화에 대한 광경화성 수지의 경화특성 고찰 (Study of Cure Properties in Photopolymer for Stereolithography using Various Laser Bean Size)

  • 이은덕;김준안;백인환
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2001년도 춘계학술대회 논문집
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    • pp.1089-1092
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    • 2001
  • In the stereolithography process, build parameters are laser power, scan velocity, scan width, bean diameter, layer thickness and so on. These values are determined according to product accuracy and build time. Build time can be reduced by improving of scan velocity, laser power, layer thickness, hatching space and so on. But variation of these parameters influence part accuracy, surface roughness, strength. This paper observed cure properties in various beam diameter. In order to examine these, relationships of scan velocity and cure depth, scan velocity and cure width according to various beam diameter in one scan line are measured. And cure thickness is measured according to beam diameter and scan velocity in scan surface of one layer. For reduction of build time, beam diameter and scan velocity is proposed in stereolithography process.

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가상 CNC밀링머신 (Virtualized CNC Milling Machine)

  • 백대균;오명석
    • 한국산업융합학회 논문집
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    • 제4권4호
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    • pp.365-369
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    • 2001
  • This paper presented a new model of virtualized CNC milling machine. The model verifies the over cut, the under cut and the surface roughness using NC file generated from CAM and cutting condition. The model uses Z-map model to verify workpiece. In this paper, the model used the velocities of x, y and z direction and obtained a center point of a hall end mill for modeling Z-map of workpiece. To investigate the performance of the model, simulation study was carried out. As the results, the model gave geometry accuracy of workpiece, the surface roughness and the chip loads in finish cutting that can predict tool chipping. The virtualized CNC machine can he used a flat end mill, a ball end mill and a rounded end mill.

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형상 재 설계에 의한 공작기계 기하오차 보정 (Geometric error compensation of machine tools by geometry redesign)

  • 서성교
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2000년도 춘계학술대회논문집 - 한국공작기계학회
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    • pp.367-372
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    • 2000
  • Accuracy of a machined component is determined by the relative motion between the cutting tool and the workpiece. One of the important factors which affects the accuracy of this relative motion is the geometric error of machine tools. In this study, geometric error is modeled using form shaping motion of machine tool, where a form shaping function is derived from the homogeneous transformation matrix. Geometric errors are measured by laser interferometer. After that, the local positioning error can be estimated from the form shaping model and geometric error data base. From this information, we can remodel the part by shifting the design surface to the amount of positional error. By generating tool path to the redesigned surface, we can reduce the machining error.

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자동차용 휠의 응력을 고려한 근사 최적 설계 (Approximate Optimization Design Considering Automotive Wheel Stress)

  • 이현석;이종수
    • 한국생산제조학회지
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    • 제24권3호
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    • pp.302-307
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    • 2015
  • The automobile is an important means of transportation. For this reason, the automotive wheel is also an important component in the automotive industry because it acts as a load support and is closely related to safety. Thus, the wheel design is a very important safety aspect. In this paper, an optimal design for minimizing automotive wheel stress and increasing wheel safety is described. To study the optimal design, a central composite design (CCD) and D-optimal design theory are applied, and the approximate function using the response surface method (RSM) is generated. The optimal solutions using the non-dominant sorting genetic algorithm (NSGA-II) are then derived. Comparing CCD and D-optimal solution accuracy and verified the CCD can deduce more accuracy optimal solutions.

난삭재의 고속가공 특성 평가 및 모니터링 시스템 구축 (Development of Monitoring System for Super High-Speed Machining and Evaluation of Machinability of Difficult-to-cut Material)

  • 이우영;최성주;이상태;김흥배
    • 한국정밀공학회지
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    • 제18권10호
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    • pp.208-213
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    • 2001
  • High speed milling(HSM) is one of the emerging cutting process having tremendous potential not only in increased metal removal rates but also in improved surface finish, burr free edge, dimensional accuracy and a virtually stress free component after machining. The High efficiency and accuracy in machining of die/mold materials can be obtained in high speed machining, so it is necessary to analytic the mechanism of high speed cutting process : cutting force, acoustic emission signal.

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A Treatment for Truncated Boundary in a Half-Space with 2-D Rayleigh Wave BEM

  • Ju, Tae-Ho;Cho, Youn-Ho;Phan, Haidang;Achenbach, Jan D.
    • 비파괴검사학회지
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    • 제31권6호
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    • pp.650-655
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    • 2011
  • Analysis of two-dimensional Rayleigh wave scattering pattern by a surface defect is studied through modified boundary element method. BEM proposed in this paper has special treatment at each end of boundary which should have the Rayleigh wave go away without any generation of virtual reflections. It is shown that treatment for truncated boundary which is used to model two-dimensional Rayleigh waves' behavior in an elastic half-space is successfully implemented. To check numerical results' accuracy, time domain IFFT signal of the displacements is presented. Improvement on getting rid of unwanted influence of truncated boundary induced by 2-D Rayleigh waves on a flat surface of an elastic half-infinite medium is shown. As a final goal, the numerical results of Rayleigh wave scattering trend are plotted and they are compared with theoretical curves to prove its accuracy.

오류역전파 알고리즘을 이용한 최적 사출설형 냉각시스템 설계 (Optimum Cooling System Design of Injection Mold using Back-Propagation Algorithm)

  • 태준성;최재형;이병옥
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2009년도 춘계학술대회 논문집
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    • pp.357-360
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    • 2009
  • The cooling stage greatly affects the product quality in the injection molding process. The cooling system that minimizes temperature variance in the product surface will improve the quality and the productivity of products. In this research, we tried the back-propagation algorithm of artificial neural network to find an optimum solution in the cooling system design of injection mold. The cooling system optimization problem that was once solved by a response surface method with 4 design variables was solved by applying the back-propagation algorithm, resulting in a solution with a sufficient accuracy. Furthermore the number of training points was much reduced by applying the fractional factorial design without losing solution accuracy.

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자유곡면 프리즘 렌즈 사출용 코어 초정밀 형상 가공 (Ultra precision machining of the mold core for free surface prism lens)

  • 이동길;이학석;이종진;송민종;김상석;김혜정;김정호
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2008년도 하계학술대회 논문집 Vol.9
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    • pp.452-452
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    • 2008
  • Abstract Head-mounted displays(HMD) are being developed and marketed in growing numbers for a variety of applications. Though most commonly associated with entertainment applications other applications are also being developed. The field vision on the display screens is expanded by the optical system producing an imaginary screen that appears to be positioned several meters in front of the viewer. In this study, the mold core for the prism lens of HMD was processed by fly-cutting method, and the form accuracy of the mold core was measured.

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압축강도 평가를 위한 지능형 응력예측기 구축 (Construction of the Intelligence Stress Predictor for Compression Strength Evaluation)

  • 박원규;우영환;이종구;윤인식
    • 한국공작기계학회논문집
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    • 제10권6호
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    • pp.95-101
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    • 2001
  • This work is concerned with construction of the intelligence stress predictor far compression strength evaluation using neural network-ultrasonic waves. The contact pressure in jointed plates was measured by using ultrasonic technique. Neural network is used to evaluate and predict contact pressure from the results of the calibration curves. The organized neural system was leaned with the accuracy of 99%, as a result of learning the ultrasonic echo ratio to the contact pressure measurement between SM45C and STS410 materials. And it could be evaluated and predicted with the accuracy of 90% in the evaluation of ultrasonic echo ratio difference in the same surface roughness and contact pressure, and 85% in the prediction of virtual ultrasonic echo ratio. Thus the proposed stress predictor is very useful for the evaluation and prediction of the contact pressure between SM45C and STS410 materials.

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비대칭비구면 렌즈 사출 코어용 6:4 황동 초정밀 형상 가공 (Ultra Precision Machining of Injection Mold Core for Asymmetric Aspheric Lens using 6:4 Brass)

  • 이동길;구할본;김정호
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2007년도 하계학술대회 논문집 Vol.8
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    • pp.427-427
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    • 2007
  • The global applications of aspherics surfaces will expand rapidly on the electronics, optical components, communications, aerospace, defense, and medical optics devices etc. Especially, Asymmetric aspheric prism lens is one of the important parts in HMD(Head Mounted Display) because it affects dominantly on the optical performance of HMD. The mold core is the most important device to produce the plastic lenses by injection molding method. In this study, the mold cores for asymmetric aspheric prism lens were processed using fly-cutting method which is kind of the ultra precision processing and form accuracy and surface roughness of the cores were measured.

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