• Title/Summary/Keyword: surface accuracy

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Accuracy Assessment for Measuring Surface Figures of Large Aspheric Mirrors

  • Kim, Young-Soo;Ahn, Ki-Beom;Park, Kwi-Jong;Moon, Il-Kweon;Yang, Ho-Soon
    • Journal of the Optical Society of Korea
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    • v.13 no.2
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    • pp.178-183
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    • 2009
  • At the time that the Keck-I 10m telescope was constructed in 1993, the era of Very Large Telescopes (VLTs) was opened. Now thirteen VLTs are in operation, and the largest of the monolithic mirrors is 8.4 m in diameter. Such monolithic mirrors are mostly aspheric and require high accuracies on the surface figures, reaching up to the diffraction limit. At present, next generation telescopes, Giant telescopes, are being developed. One is the GMT (Giant Magellan Telescope) whose size is 25.4 m in diameter. The primary mirror consists of seven segments figuring elliptical shapes on the surface. The surrounding six segments are off-axis and the edges are steep, as the fast focal ratio is adopted. It means that testing of the mirrors is a challenging task. In this paper, testing methods for the GMT primary mirror are reviewed, and accuracy of measuring devices is assessed. Results and discussions follow.

Decomposable polynomial response surface method and its adaptive order revision around most probable point

  • Zhang, Wentong;Xiao, Yiqing
    • Structural Engineering and Mechanics
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    • v.76 no.6
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    • pp.675-685
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    • 2020
  • As the classical response surface method (RSM), the polynomial RSM is so easy-to-apply that it is widely used in reliability analysis. However, the trade-off of accuracy and efficiency is still a challenge and the "curse of dimension" usually confines RSM to low dimension systems. In this paper, based on the univariate decomposition, the polynomial RSM is executed in a new mode, called as DPRSM. The general form of DPRSM is given and its implementation is designed referring to the classical RSM firstly. Then, in order to balance the accuracy and efficiency of DPRSM, its adaptive order revision around the most probable point (MPP) is proposed by introducing the univariate polynomial order analysis, noted as RDPRSM, which can analyze the exact nonlinearity of the limit state surface in the region around MPP. For testing the proposed techniques, several numerical examples are studied in detail, and the results indicate that DPRSM with low order can obtain similar results to the classical RSM, DPRSM with high order can obtain more precision with a large efficiency loss; RDPRSM can perform a good balance between accuracy and efficiency and preserve the good robustness property meanwhile, especially for those problems with high nonlinearity and complex problems; the proposed methods can also give a good performance in the high-dimensional cases.

Friction and Wear Characteristics of Gray Cast Iron Surface Processed by Broaching Method (브로칭 가공된 회주철 소재 표면의 마찰 및 마모 특성)

  • Kwon, Mun-Seong;Kang, Kyeong-Hee;Kim, Dae-Eun
    • Tribology and Lubricants
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    • v.34 no.6
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    • pp.262-269
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    • 2018
  • In this work the friction and wear characteristics of the gray cast iron surface processed by broaching method, which is widely used in the machinery industry, were investigated. The broaching process is mainly used for mass production because it has high dimensional accuracy and processing speed, but the defects on surface can be easily generated. In order to improve the tribological characteristics, the approach was to reduce the roughness and hardness of the surface by adding a machining process to the broaching specimen. The secondary machining process using abrasive grains produces low roughness and hardness than broaching because it has high tool accuracy and removes the work hardened surface. The friction coefficient and the wear rate were assessed using a reciprocating-type tribotester to analyze the effects of surface finishing on the tribological properties. The friction tests were conducted under dry and lubricated conditions. The test results showed that the reduction of surface roughness and hardness through secondary machining process in lubricated condition improved the friction and wear characteristics. The reason why the same results did not appear in a dry condition was that wear occurred more rapidly than in lubricated condition. Thus, the positive effect of roughness and hardness of the surface obtained through the secondary machining process was not observed.

Accuracy Enhancement in Direct & Adaptive Slicing of a Rotational Surface (회전곡면의 직접ㆍ적응 단면화에 있어서 정밀도 향상)

  • 박정환;신양호
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.1
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    • pp.185-191
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    • 2000
  • Direct & adaptive slicing of sculptured surfaces in RP improves, quality & accuracy of the final product, compared to the slicing with uniform layer thickness or the slicing of facets (ie, STL). Present D&A slicing procedures adaptively compute the next layer thickness based on the surface information of current sliced contour, which assumes constant normal curvature values. In some cases, however. such assumption leads to intolerable slicing result which cannot correctly consider the entire local feature shape. We propose improved adaptive slicing algorithms which can determine near-optimal layer thickness, including illustrated examples.

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An Implementation of the OTB Extension to Produce RapidEye Surface Reflectance and Its Accuracy Validation Experiment (RapidEye 영상정보의 지표반사도 생성을 위한 OTB Extension 개발과 정확도 검증 실험)

  • Kim, Kwangseob;Lee, Kiwon
    • Korean Journal of Remote Sensing
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    • v.38 no.5_1
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    • pp.485-496
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    • 2022
  • This study is for the software implementation to generate atmospheric and surface reflectance products from RapidEye satellite imagery. The software is an extension based on Orfeo Toolbox (OTB) and an open-source remote sensing software including calibration modules which use an absolute atmospheric correction algorithm. In order to verify the performance of the program, the accuracy of the product was validated by a test image on the Radiometric Calibration Network (RadCalNet) site. In addition, the accuracy of the surface reflectance product generated from the KOMPSAT-3A image, the surface reflectance of Landsat Analysis Ready Data (ARD) of the same site, and near acquisition date were compared with RapidEye-based one. At the same time, a comparative study was carried out with the processing results using QUick Atmospheric Correction (QUAC) and Fast Line-of-sight Atmospheric Analysis of Spectral Hypercubes (FLAASH) tool supported by a commercial tool for the same image. Similar to the KOMPSAT-3A-based surface reflectance product, the results obtained from RapidEye Extension showed accuracy of agreement level within 5%, compared with RadCalNet data. They also showed better accuracy in all band images than the results using QUAC or FLAASH tool. As the importance of the Red-Edge band in agriculture, forests, and the environment applications is being emphasized, it is expected that the utilization of the surface reflectance products of RapidEye images produced using this program will also increase.

Study on Fabrication of a Large Concave Mirror Surface Using a Swing-Arm Type Profilometer (스윙암 방식의 형상 측정기를 이용한 대형 반사경의 정밀가공에 관한 연구)

  • Lee, Ki-Am;Kim, Ock-Hyun;Lee, Eung-Suk
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.7 no.3
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    • pp.41-46
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    • 2008
  • Generally optical components are fabricated by grinding, lapping and polishing processes. Those processes take long time to obtain optical high surface quality. In the case of large optical components, the on-machine measurement is strongly recommended because the workpiece is fragile and difficult to set up for fabricating and measuring. This paper is concerned about a swing-arm mechanism which can be used for on-machine measurement of a surface profile with a sensing probe end-effect, and also for grinding or lapping the surface with a corresponding tool. The measuring accuracy and uncertainty using a swing arm type profilometer have been studied. The experimental results show that this method is useful specially in lapping process with the accuracy of $5{\mu}m$. Those inspection data are provided for correcting the residual figuring error in next processes.

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Experimental Study on Effect of TiN - Coating on a Cold Forging in Surface Characteristics (냉간단조 공정에서 TiN 코팅이 제품의 표면특성에 미치는 영향에 관한 실험적 연구)

  • Kim Hae Ji;Lee Sang Wook;Kang Sang Myoung;Joun Byung Yun;Joun Man Soo
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.1
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    • pp.47-52
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    • 2005
  • In this paper, the effect of TiN-coating on product quality such as dimensional accuracy and surface roughness is experimentally investigated. A punch of SKD11 material in cold forging an automotive bearing shaft and its related process found in a cold forging company are selected as the test example. The effect of TiN-coating is revealed in a quantitative manner. It is to be noted that TiN-coating is effective in controlling the dimensional accuracy and surface roughness as well as in increasing tool lift.

3차원 자유곡면 온더머신 측정 및 검사 시스템의 개발

  • 남우선;정성종
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.911-914
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    • 1995
  • Measurement and inspection of freeform surface are required in reverse design process. In the case of surface measurement using a touch probe, probe radius compensation affects measuring accuracy But current industrial practice depends upon an operator's experience to compensate for probe radius. In this paper, an on-the-machine measuring and inspection system for freeform surfface was developed. Probe radius compensation methodology was studied via modeling of B-spline surfaces based on digitized data. The accuracy and reliability of the measurement system was confirmed through various kinds of experiments.

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