• Title/Summary/Keyword: stress-strength reliability

Search Result 320, Processing Time 0.029 seconds

Shape Design of Shearing Die for the Chassis Part with the Coupled Analysis of Shear and Die Structure (전단-구조연계해석을 이용한 섀시부품 전단금형의 형상설계)

  • Kim, S.H.
    • Transactions of Materials Processing
    • /
    • v.31 no.5
    • /
    • pp.261-266
    • /
    • 2022
  • To reduce the weight of the vehicle, the application of the high strength steel sheets to chassis parts is increased. High forming load is induced during the shearing process of steel chassis parts made of high strength steel, and the possibility of an eccentric load is increased depending on the product seating condition on the die, which decreases the stability and lifespan of the die. In this paper, a three-dimensional finite element analysis with the continuum element was conducted using the damage theory for the cam-trimming process of the front lower arm. The structural analysis of the trimming die was performed with the forming load result obtained from the analysis, and the amount of deflection and the stress distribution of the die during the shearing process were evaluated for the confirmation of the tool stability. The shape of the weak region of the die was modified according to structural analysis and then the stability was confirmed with the finite element analysis. The analysis result showed that the possibility of tool failure during cam-trimming process was remarkably reduced, and the reliability of the proposed modified design was validated.

Mechanical damage evolution and a statistical damage constitutive model for water-weak sandstone and mudstone

  • Lu yuan Wu;Fei Ding;Jian hui Li;Wei Qiao
    • Geomechanics and Engineering
    • /
    • v.38 no.1
    • /
    • pp.45-56
    • /
    • 2024
  • The weakening effect of water on rocks is one of the main factors inducing deformation and failure in rock engineering. To clarify this weakening effect, immersion tests and post-immersion triaxial compression tests were conducted on sandstone and mudstone. The results showed that the strength of water-immersed sandstone decreases with increasing immersion time, exhibiting an exponential relationship. Similarly, the strength of water-immersed mudstone decreases with increasing environmental humidity, also following an exponential relationship. Subsequently, a statistical damage model for water-weakened rocks was proposed, changes in elastic modulus to describe the weakening effect of water. The model effectively simulated the stress-strain relationships of water-affected sandstone and mudstone under compression. The R2 values between the theoretical and experimental peak values ranged from 0.962 to 0.996, and the MAPE values fell between 3.589% and 9.166%, demonstrating the model's effectiveness and reliability. The damage process of water-saturated rocks corresponds to five stages: compaction stage - no damage, elastic stage - minor damage, crack development stage - rapid damage increase, post-peak residual stage - continuous damage increase, and sliding stage - damage completion. This study provides a foundational reference for researching the fracture characteristics of overlying strata during coal mining under complex hydrogeological conditions.

Thermo-mechanical Behavior Characteristic Analysis of $B^2it$(Buried Bump Interconnection Technology) in PCB(Printed Circuit Board) (인쇄회로기판 $B^2it$(Buried Bump Interconnection Technology) 구조의 열적-기계적 거동특성 해석)

  • Cho, Seung-Hyun;Chang, Tae-Eun
    • Journal of the Microelectronics and Packaging Society
    • /
    • v.16 no.2
    • /
    • pp.43-50
    • /
    • 2009
  • Although thin PCBs(Printed Circuit Boards) have recently been required for high density interconnection, high electrical performance, and low manufacturing cost, the utilization of thin PCBs is severely limited by warpage and reliability issues. Warpage of the thin PCB leads to failure in solder-joints and chip. The $B^2it$(Buried Bump Interconnection Technology) for PCB has been developed to achieve a competitive manufacturing price. In this study, chip temperature, package warpage, chip stress and solder-joints stress characteristics of the PCB prepared with $B^2it$ process have been calculated using thermo-mechanical coupled analysis by the FEM(Finite Element Method). FEM computation was carried out with the variations in bump shapes and kinds of materials under 1.5W power of chip and constant convection heat transfer. The results show that chip temperature distribution reached more quickly steady-state status with PCB prepared with $B^2it$ process than PCB prepared with conventional via interconnection structure. Although $B^2it$ structures are effective on low package warpage and chip stress, with high strength bump materials arc disadvantage for low stress of solder-joints. Therefore, it is recommended that optimized bump shapes and materials in PCB design should be considered in terms of reliability characteristics in the packaging level.

  • PDF

EMPIRICAL DESIGN FOR SMALL CONTAINER SHIPS

  • Lee Kwi Joo;Joa Soon Won;Sarath E.S.;Park Na Ra
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
    • /
    • 2004.05a
    • /
    • pp.85-89
    • /
    • 2004
  • The paper presents a summary of the multidisciplinary/optimization method for the preliminary design of container feeder vessel. The current scenario in the ship building industry highly focuses on container ship design and construction proving the inherent demand in maritime industry. The design accomplishes the outer circle of the design spiral giving stress in areas of Hull Form Design, Resistance & Propulsion. Empirical relations, model test results, data from built ships, class rules and latest market demands stood as the criteria for the design. Optimization of the design as per the owners requirement. class rules, and the trade route selected are the major challenges met with. Strength. reliability, structural safety and stability have been incorporated in compromising standards.

  • PDF

General stress-strain model for concrete or masonry response under uniaxial cyclic compression

  • La Mendola, Lidia;Papia, Maurizio
    • Structural Engineering and Mechanics
    • /
    • v.14 no.4
    • /
    • pp.435-454
    • /
    • 2002
  • The paper proposes analytical forms able to represent with very good approximation the constitutive law experimentally deducible by means of uniaxial cyclic compressive tests on material having softening post-peak behaviour in compression and negligible tensile strength. The envelope, unloading and reloading curves characterizing the proposed model adequately approach structural responses corresponding to different levels of nonlinearity and ductility, requiring a not very high number of parameters to be calibrated experimentally. The reliability of the model is shown by comparing the results that it is able to provide with the ones analytically deduced from two reference models (one for concrete, another for masonry) available in the literature, and with experimental results obtained by the authors in the framework of a research in progress.

Seismic Analysis on a Control Panel of (Nuclear) Power Plant (발전소 주 제어실 제어패널의 내진해석)

  • Lee, Heung-Shik;Kim, Myung-Gu;Cho, Chongdu
    • Transactions of the Korean Society for Noise and Vibration Engineering
    • /
    • v.15 no.6 s.99
    • /
    • pp.652-659
    • /
    • 2005
  • In this paper, seismic qualification analysis for the Plant control Panel is carried out to confirm the structural integrity under the seismic conditions represented by required response spectra(RRS). The finite element method(FEM) is used for the analysis and a mode combination method is adopted to obtain a more reliable spectrum analysis results. In addition, the experimental analysis is performed to compare the reliability of the analytical results. The analysis results shows that the plant control panel system is designed to have the dynamic rigidity with no resonance frequency below 33 Hz. The analytically calculated maximum stress of the plant control panel system is $36\%$ of the field strength of material, thus it can be shown that the system has a stable structure for the seismic load.

Study on the Reliability of Engineering Ceramics (구조용 세라믹스 강도의 신뢰성 평가에 관한 연구)

  • 김부안;남기우
    • Journal of the Korean Ceramic Society
    • /
    • v.34 no.2
    • /
    • pp.157-162
    • /
    • 1997
  • Silicon Nitride samples with different microstructure were prepared by hot pressing and subsequent heat treatment under N2 gas pressure. The fracture toughness (KIC)of Si3N4 increased with the increase of grain size, but the bending strength of plain specimen($\sigma$F) decreased. The relation between fracture stress($\sigma$c) and equivalent crack length(ae) agreed well with the calculated values by process zone size failure criterion. A probabilistic failure assessment curve is proposed based on both statistical character of $\sigma$F and KIC.

  • PDF

Analysis of LED reliability using SPICE-based 3-dimensional circuit model (3차원 SPICE 회로모델을 이용한 LED 신뢰성 분석)

  • Kim, Jin-Hwan;Yu, Soon-Jae;Seo, Jong-Wook
    • Proceedings of the IEEK Conference
    • /
    • 2008.06a
    • /
    • pp.391-392
    • /
    • 2008
  • A SPICE-based 3-dimensional circuit model of Light-Emitting Diode(LED) was modified include the reverse breakdown properties. The new model is found to be accurate to study the failure mechanisms of LEDs under electrostatic discharge (ESD) and electronic overstress (EOS). It was found that the permanent damages under heavy reverse stress is mainly due to the high electric field strength in P-GaN layer.

  • PDF

Estimation of Failure Probability Using Boundary Conditions of Failure Pressure Model for Buried Pipelines (파손압력모델의 경계조건을 이용한 매설배관의 파손확률 평가)

  • Lee, Ouk-Sub;Kim, Eui-Sang;Kim, Dong-Hyeok
    • Proceedings of the KSME Conference
    • /
    • 2003.04a
    • /
    • pp.310-315
    • /
    • 2003
  • This paper presents the effect of boundary condition of failure pressure model for buried pipelines on failure prediction by using a failure probability model. The first order Taylor series expansion of the limit state function is used in order to estimate the probability of failure associated with various corrosion defects for long exposure periods in years. A failure pressure model based on a failure function composed of failure pressure and operation pressure is adopted for the assessment of pipeline failure. The effects of random variables such as defect depth, pipe diameter, defect length, fluid pressure, corrosion rate, material yield stress, material ultimate tensile strength and pipe thickness on the failure probability of the buried pipelines are systematically studied by using a failure probability model for the corrosion pipeline.

  • PDF

The Prediction Of the Life To Failure Of the Printer Gear-Drive ASF Boss Using the FEM Analysis And the Statistical Method (FEM해석과 통계적 방법을 이용한 프린터 Gear-Drive ASF Boss의 피로수명 예측)

  • Lee, Jae-Hyuk;Lee, Jong-Gyu
    • Proceedings of the KSME Conference
    • /
    • 2000.11a
    • /
    • pp.147-152
    • /
    • 2000
  • The ASF(Automatic Sheets Feeders) part of the printer has many bosses supporting gear-trains. Steel-pin bosses are substituted for plastic mold bosses because of advantages such as cost reduction, convenience of manufacturing and accuracy in dimension, but they have a weak point such as fatigue fracture due to low material strength, which causes a serious problem in the reliability of product. To prevent the fatigue fracture of bosses, we should exactly estimate the life to failure of the various shapes of bosses. We take the linear FEM analysis and the statistical method in this paper to figure out the life to failure of bosses. The maximum stress and life to failure of bosses can be easily estimated by this method. This paper specifies how to figure out the life to failure of bosses.

  • PDF