• 제목/요약/키워드: stress-strength reliability

검색결과 320건 처리시간 0.026초

증기터빈 블레이드용 12Cr 합금강의 결정구조에 따른 응력부식강도 평가 (Evaluation of Stress Corrosion Strength According to Crystal Structure of 12Cr Alloy Steel Used Steam Turbine Blade)

  • 강용호;배동호;송정일
    • 대한기계학회논문집A
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    • 제32권11호
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    • pp.911-917
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    • 2008
  • It was found that more than 60% of the steam turbine blade damages occurred under the condition alternatively repeated wet and dry of vapor and condensed vapor at the lower pressure stage. And also, it has been well known that both the mechanical properties and environmental strength of the steam turbine blade can be changed by the crystal structure. However, in spite of these common facts, it is difficult to find out the quantitative results including the particular environmental condition as well as the actual service conditions. In this study, as a fundamental investigation to provide design information and reliability evaluation of the 12Cr alloy steel used for a steam turbine blade, stress corrosion strength of the 12Cr alloy steel of which its crystal structure is different was assessed under $2.5{\sim}3.5wt.%$ NaCl solution at 90oC. From the results, S-t curves for predicting damage life and design criterion of the 12Cr alloy steel including corrosion environment as well as S.C.C. condition were obtained.

침탄 및 고주파 열처리한 치차의 굽힘피로강도 평가 (Bending Fatigue Strength of Carburized and Induction Hardened Gears)

  • 김완두;최병익;한승우;김정훈
    • 한국자동차공학회논문집
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    • 제2권6호
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    • pp.1-8
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    • 1994
  • To enhance the strength of gears for transmission, Generally caburizing heat treatment is applied. But there are some problems in this technology the distortion of gears during heat treatment process, and the discontinuity of manufacturing process. For these reasons, the high frequency induction hardening process is widely used. This method is one of the surface hardening process to improve the wear resistance and fatigue life of the machine components. In this study, to compare the bending fatigue strength of caburized gear with that of induction hardened gear, bending fatigue testing of gears with two different cases was performed by using an electrohydraulic servo-controlled fatigue testing machine and double tooth bending fatigue test fixture. Fatigue life distributions at constant stress levels were established directly from fatigue data. For gear design, the fatigue strength distribution at specified life is more important. This distribution is obtained by statical transformation from fatigue life distribution. Reliability of bending fatigue strength was estimated by P-S-N curves and Weibull distribution.

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선체구조용강의 용접방법에 따른 용접부의 피로균열전파특성 연구 (A Study on the Fatigue Crack Growth Characteristics of the Welded Part According to the Welding Method of Ship Structural Steel)

  • 박경동;기우태;이주영
    • Journal of Advanced Marine Engineering and Technology
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    • 제31권4호
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    • pp.385-393
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    • 2007
  • The strength evaluation of the most weakest junction part is required for the safety design of all structures. Most of all. in order to enhance the reliability and safety of the welding part. whose use is the highest, it is very important to establish the efficient structure manufacturing technology by studying and investigating the evaluation of fatigue strength in various environments. This study analyzed the relations of da/dN, and th according to the welding methods of SMAW, FCAW, and SAW. In the stage II. the value of stress intensity factor range was the highest in SMAW welding method of stress ration R=0.1, and appeared under the sequence of FCAW and SAW and as the completion section of stress intensity factor was low, threshold stress intensity factor was lowly formed in da/dN - The fatigue life of each welding method is sensitively worked in high stress ratio. judging from the fact that the width of life reduction increases in the high stress ratio zone compared to the width of life reduction in the low stress ratio zone. In the fatigue limit of welding methods before corrosion. the welding of SMAW and FCAW shows the same fatigue limit compared to Base metal, and SAW holds the lowest fatigue limit value.

Study of the Distribution Properties and LRFD Code Conversion in Japanese Larch

  • Park, Chun-Young;Pang, Sung-Jun;Park, Ju-Sang;Kim, Kwang-Mo;Park, Mun-Jae;Lee, Jun-Jae
    • Journal of the Korean Wood Science and Technology
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    • 제38권2호
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    • pp.94-100
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    • 2010
  • This study was performed to develop an LRFD (Load Resistance Factored Design) Code for Domestic Larch. To accomplish his, we evaluated bending, compression, tension and shear strength. The results of the strength evaluation were utilized to verify the distribution and code conversion. For bending, tension and compressive strength, the Weibull distribution was well-fitted, but for shear strength we observed a normal distribution. For evaluating the bending and compressive strength, a full-sized specimen was used. A small clear specimen was used to test tension and shear strength. Compressive strength in particular was found to be affected by tight knots, although there was little difference between grades. In the code conversion, the design value of the LRFD was larger than the existing allowable stress value in the Korean Building Code. However, the allowable stress in this study was about two times higher than the value listed in the Korean Building Code. This result induced the difference between the soft and hard conversions. For greater reliability, the accumulation of additional data is necessary and further studies should be performed

Bayesian Analysis for Burr-Type XStrength-Stress Model

  • Kang, Sang-gil;Ko, Jeong-Hwan;Lee, Woo-Dong
    • 한국산업정보학회논문지
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    • 제4권4호
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    • pp.47-52
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    • 1999
  • 본 논문에서는 Burr Type-X 분포하에서 stress-strength 의 신뢰도를 추정하는 데 사용되어지는 비정보적 사전분포들을 개발하는 것이다. 개발된 reference 사전분포가 first order matching 사전분포가 된다는 것이 밝혀졌으며, 또한 matching 사전분포하에서 사후분포의 타당성을 밝혔다. 소표본하에서, 고전적 포함확률들이 주여져 있다.

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Improvement of Mechanical Property by Single Ion Exchange Process in Substrate Glass

  • Lee, Hoi-Kwan;Kang, Won-Ho;Green, David J.
    • Journal of Information Display
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    • 제4권3호
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    • pp.12-16
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    • 2003
  • In connection with the ion exchange strengthening on soda-lime-silicate, substrate glass for display use was investigated. In the processing, the temperature was varied during the ion exchange in order to make stress profile and to determine optimum condition. In the present work, we found that the maximum value of strength was 617.8 MPa after an ion exchange process at 470 $^{\circ}C$ for 1h, and then, at 450 $^{\circ}C$ for 24h. Also, the effect of residual stress placed on the near surface was measured by analyzing the number of crack branches and brittleness. This approach allowed us the residual stress profile to be engineered to improve mechanical reliability.

터널을 통과하는 고속열차 차체의 피로신뢰성 평가의 정식화 (Formulation for Reliability-based Fatigue Assessment of Car Body for High Speed Train Passing Through Tunnels)

  • 서승일;민옥기;박춘수
    • 한국철도학회논문집
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    • 제8권4호
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    • pp.348-353
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    • 2005
  • In designing the structures of railway rolling stocks, deterministic methods associated with the concept of a safety factor have been traditionally used. The deterministic approaches based on the mean values of applied loads and material properties have been used as safety verification for the design of rolling-stock car body structures. The uncertainties in the applied loading for the high speed train and the strength of new materials in the rolling stocks require the application of probabilistic approaches to ensure fatigue safety in the desired system. Pressure loadings acting on the car body when the train passes through tunnels show reflected pressure waves for high-speed trains and they may cause a fatigue failure in vehicle bodies. Use of new material technology as body structures also introduces uncertainties in the material strength. A probabilistic approach is more adaptable in designing reliable structures when the pressure waves from the tunnels pounds and new material technology is adopted. In this paper, it is proposed that a fatigue design and assessment method based on a reliability which deals with the loading variations on a railway vehicle due to the pressure reflected in tunnels and the strength variations of material. Equation for the fatigue reliability index has been formulated to calculate the reliability assessment of a vehicle body under fluctuating pressure loadings in a tunnel. Considered in this formulation are the pressure distribution characteristics, the fatigue strength distribution characteristics, and the concept of stress-transfer functions due to the pressure loading.

정용접이음재의 피로수명 예측에 관한 확률적 검토(I) : Weibull 확률 분포함수 적용 (Statistical Investigation of Fatigue Life Prediction of the Spot Welded Lap Joint(I) : Application of Weibull Probability Distribution Function)

  • 손일선;백동호
    • 한국자동차공학회논문집
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    • 제7권6호
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    • pp.214-221
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    • 1999
  • Spot welding is very important and useful technology in fabriaction of the thin sheet structure such as the automobile, train and air craft, Because fatigue strength of the spot welding point is however considerably lower than base metal due to stress concentration at the nugget edge, reasonable fatigue strength evaluation of spot welded lap joint is very important to estimate the reliability and durability of th spot welded structure and to establish a criterion of ling life fatigue design. For reasonalbe fatigue strength evaluation, it is necessary to estimate the fatigue strength of spot welded lap joints, systematically. So far, many investigators have numerically and experimentally studied on the systematic fatigue strength estimation for various spot welded lap joints, and the methods suggested has been considerably accumulated. By the way, for applying them in practical fatigue design of the thin sheet structure fabricated by spot welding ,it is also necessary to verify their efficiency and reliability on the predicted results, Therefore, in this study, a statistical fatigue strength estimation method for spot welded lap joints was developed by using the Weibull probability distribution function. From the result, it was found that fatigue strength and fatigue life of the spot welded lap joints having various dimension were able to be statically predicted . And also, a reliable criterion for long life fatigue design of the spot welded lap joint could be established.

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이중선각구조 선박의 최종굽힘강도와 피로강도에 대한 안전성 평가 (Safety Assessment of Double Skin Hull Structure against Ultimate Bending and Fatigue Strength)

  • 양박달치;이주성
    • 대한조선학회논문집
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    • 제29권1호
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    • pp.93-102
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    • 1992
  • 본 논문에서는 종굽힘하에서 이중선각구조선박의 최종굽힘강도와 피로강도에 대한 신뢰성평가를 다루었다. 최종굽힘강도는 beam-column approach의 개념을 이용하여 구하였고, 보강판의 응력-변형도 곡선들은 소성힌지의 개념을 이용하여 유도하였다. 피로강도는 피로손상에 대한 것만을 고려하였고, 이를 위해 Miner의 손상식을 이용하였다. 갑판에서 가능한 여러 연결부 형태에 대해 그 피뢰신뢰성을 추정하였고 또한 굽힘에 의한 파괴와 피로에 의한 파괴를 동시에 고혀하는 일종의 Series System에 대한 신뢰성을 평가를 하였다.

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자동차 전장품용 무연솔더 접합부의 시리즈 시험 유효성 (Validation of sequence test method of Pb-free solder joint for automotive electronics)

  • 김아영;오철민;홍원식
    • Journal of Welding and Joining
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    • 제33권3호
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    • pp.25-31
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    • 2015
  • Due to environmental regulations (RoHS, WEEE and ELV) of the European Union, electronics and automotive electronics have to eliminate toxic substance from electronic devices and system. Specifically, reliability issue of lead-free solder joint have an increasing demand for the car electronics caused by ELV banning. The authors prepared engine control unit and cabin electronics soldered with Sn-3.0Ag-0.5Cu (SAC305). To compare with the degradation characteristics of solder joint strength, thermal cycling test (TC), power-thermal cycling test (PTC) and series tests were conducted. Series tests were conducted for TC and PTC combined stress test using the same sample in sequence and continuously. TC test was performed at $-40{\sim}125^{\circ}C$ and soak time 10 min for 1000 cycles. PTC test was applied by pulse power and full function conditions during 100 cycles. Combined stress test was tested in accordance with automotive company standard. Solder joint degradation was observed by optical microscopy and environment scanning electron microscopy (ESEM). In addition, to compare with deterioration of bond strength of quad flat package (QFP) and chip components, we have measured lead pull and shear strength. Based on the series test results, consequently, we have validated of series test method for lifetime and reliability of Pb-free solder joint in automotive electronics.