• Title/Summary/Keyword: stress failure

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A Study on Plasma Sprayed Porous Super Austenitic Stainless Steel Coating for Improvement of Bone Ingrowth (Bone ingrowth 향상을 위해 플라즈마 용사된 초내식성 오스테나이트 스테인리스강의 다공성 코팅층에 대한 연구)

  • 오근택;박용수
    • Journal of the Korean institute of surface engineering
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    • v.29 no.2
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    • pp.81-92
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    • 1996
  • The cementless fixation of bone ingrowth by porous coatings on artificial hip joint prostheses are replacing polymethylmethacrylate(PMMA) bone cement fixations. However, the major interests in the field of porous metal coating are environmental corrosivity accelerated by metal ion release, deterioration in the mechanical property of the coating, and the mechanical failure of the coatings as well as the substrate. Therefore, the selection of right materials for coatings and the development of porous coating techniques must be accomplished. Because of the existing problems in Ti and Ti alloys which are used extensively, this study is focused on the plasma spraying technique for coating on super stainless steel substrate. In order to determine the optimum conditions which satisfy the requirement for the porous coatings, under the plasma spraying, we selected the experimental parameters which extensively influenced on the characteristics of the coating through the pre-examination. Spray distance has been selected among 120, 160, and 200mm and primary gas flow rate among 70, 100, and 130 SCFH. Current and secondary gas($H_2$) flow rate was fixed at 400A, and 15 SCFH respectively. To understand the characteristics of the coatings, surface morphology, cross-sectional micro-structure, surface roughness, residual stress, and corrosion resistance were elucidated and the best conditions for the bone ingrowth improvement on artificial hip joint prostheses were found.

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Analysis on the Switching Surge characteristic of Cable Pulling of High-Voltage Induction Motor Fed by Inverter (인버터 구동 고압 유도전동기의 케이블 포설시 스위칭 써지 특성 분석)

  • Kwon, Young-Mok;Kim, Jae-Chul;Song, Seung-Yeop;Shin, Joong-Eun
    • Proceedings of the KIEE Conference
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    • 2004.11b
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    • pp.63-65
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    • 2004
  • The recent advancement in the power electronic technique has increased the use of induction motor fed by inverter using high-frequency switching devices. Also the tendency is toward larger size and higher voltage. Therefore, The IGBT (Insulated-Gate Bipolar Transistor) that is high switching frequency element has been using increase. But, The switching surge voltage was occurred by high switching frequency of inverter has appeared a voltage doubling in the motor input terminal due to mismatching of cable characteristic impedance and motor characteristic impedance. Actually, The Switching surge voltage became the major cause to occur the insulation failure by serious voltage stress in the stator winding of induction motor. The short during rise time of switching surge and cable length is increased, the maximum transient voltage seen at the motor terminals increases. In this paper, Analyzed switching surge transient voltage of power cable pulling is used EMTP(Electromagnetic Transient Program) at the induction motor terminal and in cable.

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Study on Damage Mechanism Analysis and Recovery Characteristic of the Large Scale Steam Turbine Cased by Water Induction (대형 증기터빈 물유입에 의한 손상메커니즘 분석과 원상복구특성 연구)

  • Kim, D.Y.;Park, G.H.;Lee, B.H.
    • Journal of Power System Engineering
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    • v.15 no.5
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    • pp.22-29
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    • 2011
  • In this study, the damage mechanism of large scale steam turbine due to water induction was analyzed and recovery characteristics were reviewed. A turbine consists of the rotating rotor and the stationary casing, and the clearance between them is very small for the efficiency enhancement. If water induction, while relatively cold steam or water is introduced into turbine, occurs, the considerable humping is caused at the casing near the initial water induction point and that induces the rubbing between rotor and casing. Finally, it leads to the catastrophic failure. Bowed rotor has the different characteristics in the recovery depending on damage degree. The elastic deformation due to light rubbing is recovered by turning the rotor with 3 rpm under normal operation condition, but most plastic deformation due to rubbing deforms the local microstructure and that results in permanent deformation which could not be recovered under normal operation condition. Bowed rotor has diverse characteristics depending on the recovery method, and the method is empirical and needs the cutting edge technology. Careful recovery treatment of the rotor will eliminate the risks and secure the high quality rotor similar to new rotor. If any critical error is made during the recovery, the rotor would not be recovered permanently and it should be scrapped.

Distribution Model Based on Computer Simulation for Internal Temperature and Moisture Content in Press Drying of Tree Disks (원판(圓板)의 열판건조(熱板乾燥)에서 컴퓨터 시뮬레이션에 의한 내부온도(內部溫度)와 함수율(含水率) 분포모형(分布模型))

  • Yeo, Hwan-Myeong;Jung, Hee-Suk
    • Journal of the Korean Wood Science and Technology
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    • v.22 no.2
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    • pp.61-70
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    • 1994
  • This study was executed to find the applicability of press drying of tree disk by investigating the shrinkage and drying defect and to form appropriate model by comparing the actual moisture content(MC) and internal temperature in respect of drying time with calculated values based computer simulation to which was applied finite difference method. In press drying disk, heating period, constant drying rate period maintained plateau temperature at 100$^{\circ}C$ and falling drying rate period were significantly distinguished. Actual MC and internal temperature were analogous to those calculated at comparing points. Heat transfer model formed by Fourier's law using specific heat of moist wood and conduction coefficient considering fractional volume of each element of wood cell wall, bound water, free water and air showed applicability as basic data to developing heat expansion, shrinkage and drying stress during press drying. Also mass transfer model formed by Fick's diffusion law using water vapor diffusion coefficient showed applicability. Longitudinal shrinkage was developed by pressure of hot press and tangential shrinkage was restrained by hygrothermal recovery. The heart check, surface check and ring failure were occurred differently in species, but V-shaped crack didn't develop.

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Cyclic Behavior of Timber Column Concealed Base Joint

  • Humbert, Jerome;Lee, Sang-Joon;Park, Joo-Saeng;Park, Moon-Jae
    • Journal of the Korean Wood Science and Technology
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    • v.41 no.2
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    • pp.123-133
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    • 2013
  • This paper presents experimental and numerical tests on a recently developed timber column concealed base joint. This joint was designed to replace the wood-wood connection found in the post-and-beam structure of Hanok, the traditional Korean timber house. The use of metallic connectors provides an increased ductility and energy dissipation for a better performance under reversed loading, especially seismic. In this study, we investigate the performance of the joint under pseudo-static reversed cyclic moment loading through the study of its ductility and energy dissipation. We first perform experimental tests. Results show that the failure occurs in the metallic connector itself because of stress concentrations, while no brittle fracture of wood occur. Subsequent numerical simulations using a refined finite element model confirm these conclusions. Then, using a practical modification of the joint configuration with limited visual impact, we improve the ductility and energy dissipation of the joint while retaining a same level of rotational strength as the originally designed configuration. We conclude that the joint has a satisfying behavior under reversed moment loading for use in earthquake resistant timber structure in low to moderate seismicity areas like Korea.

Effect of Spew Fillet on Failure Strength Properties of Natural Fiber Reinforced Composites Including Adhesive Bonded Joints (접착제 접합된 자연섬유강화 복합재료의 파괴강도 특성에 미치는 접착제 필릿의 영향)

  • Yoon Ho-Chel;Choi Jun-Yong;Kim Yong-Jig;Lim Jae-Kyoo
    • Journal of Welding and Joining
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    • v.23 no.6
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    • pp.67-71
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    • 2005
  • This paper is concerned with a study on fracture strength of composites in an adhesive single lap joint. The tests were carried out on joint specimens made with hybrid stacked composites consisting of the polyester and bamboo natural fiber layer. The main objective of this work was to evaluate the fracture properties adjacent to adhesive bonded joint of natural fiber reinforced composite specimens. From the results, natural fiber reinforced composites have lower tensile strength than the original polyester. But tensile-shear strength of natural fiber reinforced composites with bamboo layer far from adhesive bond is as high as that of the original polyester adhesive bonded joints. Spew filet at the end of the overlap reduced the stress concentration at the bonded area. Spew fillet and position of bamboo natural fiber layer have a peat effect on the tensile-shear strength of natural fiber reinforced composites including adhesive bonded joints.

SHPB Tests for Rock Dynamic Behavior by Shock Loading (충격하중에 의한 암석의 동적거동 측정시험장치)

  • Park, Chul-Whan;Park, Eui-Seob
    • Tunnel and Underground Space
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    • v.20 no.5
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    • pp.318-324
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    • 2010
  • Dynamic properties of materials by shock loads such as rock blasting and earthquake are recently attracted in the design of aboveground and underground structures. The advance of measuring devices enables to obtain the whole histories of stress and strain in rock specimen of which the failure is completed in several hundred microseconds. The SHPB has been a popular and promising technique to study the dynamic behavior of rock. And the dynamic compressive, tensile and other test with this experiment system are planned to be Suggested Methods of ISRM. This technical paper is to introduced one study article which focuses the design of 3S (special shaped striker) to produce the half-sine wave to eliminate the problems of the rectangular wave. This article is also describing the advantage of half-sine incident wave and size effect of rock dynamic strength.

Thermal load analysis in an incompressible linear visco-elastic cylinder bonded to an elastic shell (非壓縮 粘彈性 圓筒體의 熱荷重 解析)

  • 이영신;최용규
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.11 no.2
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    • pp.205-213
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    • 1987
  • A linear thermoviscoelastic material model, whose basis is on incremental constitutive equation that takes complete strain and temperature histories into account, is derived and computerized in the finite element code. The thermoviscoelastic F.E.M. code which is intended primarily to analyze the cylinder model during the cool-down period, embodies the assumption of linearly elastic bulk and visco-elastic shear responses, thermo-rheologically simple response to temperature change and isotropic thermal expansion. The verification of computer program is accomplished by first testing it against a closed form solution of A.M. Freudenthal & M. Shinozuka's. The stress and strain analyses of five cylindrical models are presented and compared with experimental results. Analytical results are good agreement with experimental results. Margins of safety are evaluated and its allowable ranges are presented.

Characterisation of Tensile Deformation through Infrared Imaging Technique

  • B. Venkataraman, Baldev Raj;Mukhophadyay, C.K.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.22 no.6
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    • pp.609-620
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    • 2002
  • It is well known that during tensile testing, a part of the mechanical work done on the specimen is transformed into heat energy. However, the ultimate temperature rise and the rate of temperature rise is related to the nature of the material, conditions of the test and also to the deformation behaviour of the material during loading. The recent advances in infrared sensors and image/data processing techniques enable observation and quantitative analysis of the heat energy dissipated during such tensile tests. In this study, infrared imaging technique has been used to characterise the tensile deformation in AISI type 316 nuclear grade stainless steel. Apart from identifying the different stages during tensile deformation, the technique provided an accurate full-field temperature image by which the point and time of strain localization could be identified. The technique makes it possible to visualise the region of deformation and failure and also predict the exact region of fracture in advance. The effect of thermal gradients on plastic flow in the case of interrupted straining revealed that the interruption of strain and restraining at a lower strain rate not only delays the growth of the temperature gradient, but the temperature rise per unit strain decreases. The technique is a potential NDE tool that can be used for on-line detection of thermal gradients developed during extrusion and metal forming process which can be used for ensuring uniform distribution of plastic strain.

Development of Engine Vibration Analysis and Monitoring System(EVAMOS) for Marine Vessels (선박용 엔진 진동 분석 및 모니터링 시스템(EVAMOS) 개발에 관하여)

  • Lee, D.C.;Joo, K.S.;Nam, T.K.;Kim, E.S.;Kim, S.H.
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.19 no.2
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    • pp.155-161
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    • 2009
  • Engine builders have separately developed and applied torsional, axial and structural vibration monitoring system on most marine engines. These systems displayed their results for engine or ship operation engineers and were not regularly stored at the hardware of computer. So, the history and trend of various engine and hull vibrations were not supported for preventive maintenance and to protect the failure of these activity or function. The integrated vibration or stress monitoring system(EVAMOS : engine vibration analysis and monitoring system) in marine diesel engine, its accessories and hull structure have been developed by the dynamics laboratory of Mokpo Maritime University during last 3 years. This paper introduces the design conception and ability of commercial software EVAMOS with field data on several actual tests.