• Title/Summary/Keyword: steel-free

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The development of Dy free MAGFINE and its applications to Motors

  • Honkura, Yoshinobu
    • Proceedings of the Korean Magnestics Society Conference
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    • 2013.12a
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    • pp.95-95
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    • 2013
  • The NdFeB magnet can be classified into the sintered magnet and bonded magnet. The former has superior magnet characteristics but the degree of freedom in shape is highly restricted, whereas the latter has a high degree of freedom, but its magnet characteristics are inferior to the former. When a NdFeB magnet is used at the elevated temperature, part of Nd must be replaced with a high priced Dy to increase its coercive force. For these reasons, a Dy free and high performance NdFeB bonded magnet is desired strongly. The author successfully developed a Dy free NdFeB anisotropic bonded magnet based on discovery of new phenomena called as d-HDDR reaction and its mass production process such as a thermally balanced hydrogen reaction furnace, micro capsuled powder, compression molding / injection molding under magnetic field, magnetic die and so on. Applied to DC brush seat motor for automotive use, the motor has become 50% small in size and weight. The commercialization of a half sized motor for automotive use has been realized up to the market share of 30%. At present, its commercialization is extending to various types of motors such as power tool, ABS motor, wiper motor, window motor, electric bike power motor, and compressor motor. It is expected that the applications will be increasingly enlarged to EV motor, wind generator, EPS motor, washing machine, and glass cutting machine. This innovative technology has realized Dy free high performance magnet and mudt make big contribution to not only rare element strategies but also energy conservation.

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On the free vibration response of laminated composite plates via FEM

  • Sehoul, Mohammed;Benguediab, Soumia;Benguediab, Mohamed;Selim, Mahmoud M.;Bourada, Fouad;Tounsi, Abdelouahed;Hussain, Muzamal
    • Steel and Composite Structures
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    • v.39 no.2
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    • pp.149-158
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    • 2021
  • In this research paper, the free vibrational response of laminated composite plates is investigated using a non-polynomial refined shear deformation theory (NP-RSDT). The most interesting feature of this theory is the parabolic distribution of transverse shear deformations while ensuring the conditions of nullity of shear stresses at the free surfaces of the plate without requiring the Shear correction factor "Ks". A fourth-nodded isoparametric element with four degrees of freedom per node is employed for laminated composite plates. The numerical analysis of simply supported square anti-symmetric cross-ply and angle-ply laminated plate is carried out using a special discretization based on four-node finite element method which four degrees of freedom per node. Several numerical results are presented to show the effect of the coupling parameters of the plate such as the modulus ratios, the thickness ratio and the plate layers number on adimensional eigen frequencies. All numerical results presented using the current finite element method (FEM) is presented in 3D curve form.

Experimental validation of the seismic analysis methodology for free-standing spent fuel racks

  • Merino, Alberto Gonzalez;Pena, Luis Costas de la;Gonzalez, Arturo
    • Nuclear Engineering and Technology
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    • v.51 no.3
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    • pp.884-893
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    • 2019
  • Spent fuel racks are steel structures used in the storage of the spent fuel removed from the nuclear power reactor. Rack units are submerged in the depths of the spent fuel pool to keep the fuel cool. Their free-standing design isolates their bases from the pool floor reducing structural stresses in case of seismic event. However, these singular features complicate their seismic analysis which involves a transient dynamic response with geometrical nonlinearities and fluid-structure interactions. An accurate estimation of the response is essential to achieve a safe pool layout and a reliable structural design. An analysis methodology based on the hydrodynamic mass concept and implicit integration algorithms was developed ad-hoc, but some dispersion of results still remains. In order to validate the analysis methodology, vibration tests are carried out on a reduced scale mock-up of a 2-rack system. The two rack mockups are submerged in free-standing conditions inside a rigid pool tank loaded with fake fuel assemblies and subjected to accelerations on a unidirectional shaking table. This article compares the experimental data with the numerical outputs of a finite element model built in ANSYS Mechanical. The in-phase motion of both units is highlighted and the water coupling effect is detailed. Results show a good agreement validating the methodology.

Numerical and experimental study on the impact between a free falling wedge and water

  • Dong, Chuanrui;Sun, Shili;Song, Hexing;Wang, Qiang
    • International Journal of Naval Architecture and Ocean Engineering
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    • v.11 no.1
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    • pp.233-243
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    • 2019
  • In this paper, numerical and experimental studies are performed to investigate the liquid impact on a free falling wedge. In the numerical simulation, the structure is assumed to be rigid and the elastic response is ignored. The fully nonlinear coupling between wedge and water is considered by an auxiliary function method based on the Boundary Element Method (BEM). At the intersection of the wedge surface and liquid surface, two coincident nodes are used to decouple the boundary conditions. The Eulerian free surface conditions in the local coordinate system are adopted to update the deformed free surface. In the experiments, five pressure sensors are fixed on each side of the wedge which is released from an experimental installation. Steel and aluminum wedges that have different structural elasticity are used in the experiments to investigate the influence of structural elasticity on the impact force. Numerical results are compared with experimental data and they agree very well. The influence of fluid gravity, body mass, initial entry speed and deadrise angle on the impact pressure are further investigated.

Free vibration and static analyses of metal-ceramic FG beams via high-order variational MFEM

  • Madenci, Emrah
    • Steel and Composite Structures
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    • v.39 no.5
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    • pp.493-509
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    • 2021
  • There is not enough mixed finite element method (MFEM) model developed for static and dynamic analysis of functionally graded material (FGM) beams in the literature. The main purpose of this study is to develop a reliable and efficient computational modeling using an efficient functional in MFEM for free vibration and static analysis of FGM composite beams subject to high order shear deformation effects. The modeling of material properties was performed using mixture rule and Mori-Tanaka scheme which are more realistic determination techniques. This method based on the assumption that a two phase composite material consisting of matrix reinforced by spherical particles, randomly distributed in the beam. To explain the displacement components of the shear deformation effects, it was accepted that the shear deformation effects change sinusoidal. Partial differential field equations were obtained with the help of variational methods and then these equations were transformed into a novel functional for FGM beams with the help of Gateaux differential derivative operator. Thanks to the Gateaux differential method, the compatibility of the field equations was checked, and the field equations and boundary conditions were reflected to the function. A MFEM model was developed with a total of 10 degrees of freedom to apply the obtained functional. In the numerical applications section, free vibration and flexure problems solutions of FGM composite beams were compared with those predicted by other theories to show the effects of shear deformation, thickness changing and boundary conditions.

Free vibration analysis of multi-directional porous functionally graded sandwich plates

  • Guermit Mohamed Bilal Chami;Amar Kahil;Lazreg Hadji;Royal Madan;Abdelouahed Tounsi
    • Steel and Composite Structures
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    • v.46 no.2
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    • pp.263-277
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    • 2023
  • Free vibration analysis of multi-directional porous functionally graded (FG) sandwich plate has been performed for two cases namely: FG skin with homogeneous core and FG core with homogeneous skin. Hamilton's principle was employed and the solution was obtained using Navier's technique. This theory imposes traction-free boundary conditions on the surfaces and does not require shear correction factors. The results obtained are validated with those available in the literature. The composition of metal-ceramic-based functionally graded material (FGM) changes in longitudinal and transverse directions according to the power law. Imperfections in the functionally graded material introduced during the fabrication process were modeled with different porosity laws such as evenly, unevenly distributed, and logarithmic uneven distributions. The effect of porosity laws and geometry parameters on the natural frequency was investigated. On comparing the natural frequency of two cases for perfect and imperfect sandwich plates a reverse trend in natural frequency result was seen. The finding shows a multidirectional functionally graded structures perform better compared to uni-directional gradation. Hence, critical grading parameters and imperfection types have been identified which will guide experimentalists and researchers in selecting fabrication routes for improving the performance of such structures.

Using 3D theory of elasticity for free vibration analysis of functionally graded laminated nanocomposite shells

  • R. Bina;M. Soltani Tehrani;A. Ahmadi;A. Ghanim Taki;R. Akbarian
    • Steel and Composite Structures
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    • v.52 no.4
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    • pp.487-499
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    • 2024
  • The primary objective of this study is to analyze the free vibration behavior of a sandwich cylindrical shell with a defective core and wavy carbon nanotube (CNT)-enhanced face sheets, utilizing the three-dimensional theory of elasticity. The intricate equations of motion for the structure are solved semi-analytically using the generalized differential quadrature method. The shell structure consists of a damaged isotropic core and two external face sheets. The distributions of CNTs are either functionally graded (FG) or uniform across the thickness, with their mechanical properties determined through an extended rule of mixture. In this research, the conventional theory regarding the mechanical effectiveness of a matrix embedding finite-length fibers has been enhanced by introducing tube-to-tube random contact. This enhancement explicitly addresses the progressive reduction in the tubes' effective aspect ratio as the filler content increases. The study investigates the influence of a damaged matrix, CNT distribution, volume fraction, aspect ratio, and waviness on the free vibration characteristics of the sandwich cylindrical shell with wavy CNT-reinforced face sheets. Unlike two-dimensional theories such as classical and the first shear deformation plate theories, this inquiry is grounded in the three-dimensional theory of elasticity, which comprehensively accounts for transverse normal deformations.

Properties of Mortar according to Gradation change of Electric Arc Furnace Oxidizing Slag Fine Aggregate made by Rapidly Cooled Method (급냉 전기로 산화슬래그 잔골재의 입도 변화에 따른 모르타르의 특성)

  • Kim, Jin-Man;Kwak, Eun-Gu;Choi, Sun-Mi;Kim, Ji-Ho;Lee, Won-Young;Oh, Sang-Youn
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.6 no.4
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    • pp.112-118
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    • 2012
  • Steel industry produces many by-products and wastes such as blast furnace slag, electric arc furnace slag, and converter slag. As in the case of rock, the main component of steel slag are CaO and $SiO_2$ ; further, steel slag is as alkaline as portland cement or concrete. Electric arc furnace oxidizing slag is possible to use as an aggregate for concrete ; however, it has been reclaimed because of it's expansibility caused by free CaO. Recently, a innovative rapid cooling method for melting steel slag has been developed in Korea, which reduces free lime content to minimum level and increases the stability of iron oxide. Therefore, this study describes the results of a series of research to utilize globular shape of electric arc furnace oxidizing slag fine aggregates made by rapidly cooled method for the construction industry by cooling rapidly melted slag from the steel industry. First of all, an experiment was carried out to investigate the quality characteristics of rapidly cooled electric arc furnace oxidizing slag fine aggregates in order to determine whether they can be applied to the construction industry. Then, by applying them to concrete of various particle sizes, we explored experimentally the desired condition to apply rapidly cooled electric arc furnace oxidizing slag fine aggregates to concrete.

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Damping Ratios for Seismic Design of SC Structures (SC구조의 내진설계를 위한 감쇠비)

  • Lee, Seung-Joon;Kim, Won-Ki
    • Journal of Korean Society of Steel Construction
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    • v.22 no.5
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    • pp.487-496
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    • 2010
  • The structural damping ratios for seismic design of nuclear power plant structures are specified in Regulatory guide 1.61 of the United States NRC for RC structures of 4%(OBE) and 7%(SSE), and for steel structures of 3%(OBE) and 4%(SSE), but not for steel-plate concrete (SC) structures that have been developed recently. The objective of this study is to investigate the damping ratios of SC structures by identifying the relative differences in the damping ratios between RC and SC structures. An experimental study was performed on four specimens, RC-S, RC-M, SC-S and SC-M, where S stands for shear-governed and M for moment-governed. The conducted method was free vibration testing by rupturing a brittle steel plate that linked the actuator and the mass center. The test results were analyzed to determine fundamental frequencies and damping ratios at various load levels. By examining the relative differences in damping ratios of four specimens, it is proposed for SC structures to use the same damping ratio of 4% as RC one at OBE, but 1% less damping ratio than RC one resulting in 6% at SSE.

Comparison of the Characteristics of Mix Design and the Performance of Shotcrete Used in Expressway Tunnel Construction Sites (고속도로 터널 숏크리트 현장배합 특성 및 성능 비교 연구)

  • Lee, Sangdon
    • Tunnel and Underground Space
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    • v.29 no.6
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    • pp.532-541
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    • 2019
  • Even though shotcrete is a main support for securing the stability of tunnel, the performance of shotcrete is not properly checked due to various difficulties arisen from the characteristics of materials themselves which constitute shotcrete, such as steel fibers and accelerators, and the on-site quality control. In this study, the actual conditions of shotcrete applied to expressway tunnel construction sites were tried to find out, and then some improvement was tried to derive. For this purpose, the characteristics of steel fibers and accelerators supplied to the expressway construction sites were investigated. Also, shotcrete specimens were prepared at the tunnel sites and performance tests were carried out. For steel fiber, domestic production states were investigated, and carbon content and tensile strength were measured using the steel fibers collected in the construction sites. For three types of accelerators such as aluminate, cement mineral and alkali-free, basic properties and total amount of alkali contents were analyzed. Shotcrete specimens were prepared using on-site shotcrete machine with regard to mix designs and types of accelerators. Using these specimens, uniaxial compression tests and flexural tests were performed. As the results, compressive strength, flexural strength, flexural toughness, and etc. were compared with types of acclerators and mix designs.