• Title/Summary/Keyword: steel specimen

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Evaluation of Microscopic Damage to TIG Welded Carbon Steel using Acoustic Emission and Ultrasonic Test (음향방출과 초음파를 이용한 TIG 용접탄소강의 미시적 손상평가)

  • Lee, Joon-Hyun;Lee, Jin-Kyung
    • Journal of Ocean Engineering and Technology
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    • v.26 no.5
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    • pp.5-10
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    • 2012
  • In this study, carbon steel (A53) is used as the material for the pipes in a marine plant and ship industry. Welds are necessary to join the carbon steel, and the effect of this welding on the properties of the carbon steel has been studied by many researchers. In this study, the dynamic behavior of welded carbon steel was studied using an acoustic emission (AE) technique, which is a nondestructive test. There are numerous AE parameters that can be used to analyze the damage behavior of carbon steel by external loading. The AE parameters of energy, cumulative count, amplitude, and AE event were used, and each parameter was differentiated according to the degree of damage to the carbon steel. The energy showed a high level at the elastic range of the load curve, while the amplitude had the highest value at the hardening region. The cumulative count showed a growth tendency similar to the loading curve. In addition, an ultrasonic technique and hardness test were applied to evaluate the mechanical properties according to the base zone, HAZ region, and weld zone of the weld specimen. The velocity and attenuation ratio showed little change between zones, and an evaluation of the ultrasonic waves on each zone of the specimen was found to be a useful method to clarify the mechanical properties of the carbon steel.

The Effects of Homogenization, Hot-Forging, and Annealing Condition on Microstructure and Hardness of a Modified STD61 Hot-Work Tool Steel (균질화, 열간단조, 어닐링 조건이 개량된 STD61 열간 금형강의 미세조직과 경도에 미치는 영향)

  • Park, Gyujin;Kang, Min-Woo;Jung, Jae-Gil;Lee, Young-Kook;Kim, Byung-Hoon
    • Journal of the Korean Society for Heat Treatment
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    • v.26 no.2
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    • pp.72-79
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    • 2013
  • The effects of homogenization, hot-forging, and annealing condition on microstructure and hardness of a modified STD61 hot-work tool steel were investigated. The ingot specimen had a dendritic structure consisting of bainite and martensite. Spherical VC particles of approximately 50 nm and cuboidal (V,Ti)C particles of about 100 nm were observed in the ingot specimen. After homogenization, the dendritic structure was blurred, and the difference in hardness between martensite and bainite became narrow, resulting in the more homogeneous microstructure. Needle-shaped non-equilibrium $(Fe,Cr)_3C$ particles were additionally observed in the homogenized specimen. The hot-forged specimen had bainite single phase with spherical VC, cuboidal (V,Ti)C, and needle-shaped $(Fe,Cr)_3C$ particles. After annealing at $860^{\circ}C$, the microstructures of specimens were ferrite single phase with various carbides such as VC, $(Fe,Cr)_7C_3$, and $(Fe,Cr)_{23}C_6$ because of relatively slow cooling rates. The size of carbides in annealed specimens decreased with increasing cooling rate, resulting in the increase of hardness.

Damage mechanism of particle impact in a ${Al_2}}O_3}-TiO_2$plasma coated soda-lime glass (${Al_2}}O_3}-TiO_2$ 플라즈마 코팅된 유리의 입자충격에 의한 손상기구)

  • Suh, Chang-Min;Lee, Moon-Hwan;Hong, Dea-Yeong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.22 no.3
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    • pp.529-539
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    • 1998
  • A quantitative study of impact damage of ${Al_2}}O_3}-TiO_2$ plasma coated soda-lime glasses was carried out and compared with that of the uncoated smooth glass specimen. The shape of cracks by the impact of steel ball was observed by stereo-microscope and the decrease of the bending strength due to the impact of steel ball was measured through the 4-point bending test. At the low velocity, cone cracks were occurred. As the impact velocity increases, initial lateral cracks were propagated on the slanting surface of a cone crack, and radial cracks were generated at the crushed site. When the impact velocity of steel ball exceeds the critical velocity, the contact site of specimen was crushed due to plastic deformation and then radial and lateral cracks were largely grown. Crack length of coated specimens was smaller than that of uncoated smooth specimen due to the effect of coating layer on the substrate surface. According to impact velocity, the bending strength of coated specimens had no significant difference, compared with that of the uncoated smooth specimen. But this represents that the bending strength of coated specimens was increased, considering the effect of sand blasting damage which was performed to increase the adhesion force of coating layer.

Cyclic testing of weak-axis column-tree connections with formation of plastic hinge at beam splice

  • Oh, Keunyeong;Chen, Liuyi;Hong, Sungbin;Yang, Yang;Lee, Kangmin
    • Earthquakes and Structures
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    • v.8 no.5
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    • pp.1039-1054
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    • 2015
  • The purpose of this study was to evaluate the seismic performance of weak-axis column-tree type connections used in steel moment frames. These connections are composed of a shop-welded and fieldbolted steel structure and can improve welding quality. On this basis, column-tree type connections are widely used in steel moment resisting frames in Korea and Japan. In this study, splices designed with a semirigid concept regarding the seismic performance of column-tree connections were experimentally evaluated. The structures can absorb energy in an inelastic state rather than the elastic state of the structures by the capacity design method. For this reason, the plastic hinge might be located at the splice connection at the weak-axis column-tree connection by reducing the splice plate thickness. The main variable was the distance from the edge of the column flange to the beam splice. CTY series specimens having column-tree connections with splice length of 600 mm and 900 mm were designed, respectively. For comparison with two specimens with the main variable, a base specimen with a weak-axis column-tree connection was fabricated and tested. The test results of three full-scale test specimens showed that the CTY series specimens successfully developed ductile behavior without brittle fracture until 5% story drift ratio. Although the base specimen reached a 5% story drift ratio, brittle fracture was detected at the backing bar near the beam-to-column connection. Comparing the energy dissipation capacity for each specimen, the CTY series specimens dissipated more energy than the base specimen.

Characteristics of the Cyclic Hardening in Low Cycle Environmental Fatigue Test of CF8M Stainless Steel (CF8M 스테인리스 강 저주기 환경피로 실험의 주기적 변형률 경화 특성)

  • Jeong, Il-Seok;Ha, Gak-Hyun;Kim, Tae-Ryong;Jeon, Hyun-Ik
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.32 no.2
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    • pp.177-185
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    • 2008
  • Low-cycle environmental fatigue tests of cast austenitic stainless steel CF8M at the condition of fatigue strain rate 0.04%/sec were conducted at the pressure and temperature, 15MPa, $315^{\circ}C$ of a operating pressurized water reactor (PWR). The used test rig was limited to install an extensometer at the gauge length of the cylindrical fatigue specimen inside a small autoclave. So the magnet type LVDT#s were used to measure the fatigue displacement at the specimen shoulders inside the high temperature and high pressure water autoclave. However, the displacement and strain measured at the specimen shoulders is different from the one at the gauge length for the geometry and the cyclic strain hardening effect. Displacement of the fatigue specimen gauge length calculated by FEM (finite element method) used to modify the measured displacement and fatigue life at the shoulders. A series of low cycle fatigue life tests in air and PWR conditions simulating the cyclic strain hardening effect verified that the FEM modified fatigue life was well agreed with the simulating test results. The process and method developed in this study for the environmental fatigue test inside the small sized autoclave would be so useful to produce reliable environmental fatigue curves of CF8M stainless steel in pressurized water reactors.

Effect of Specimen Area on the Corrosion Rate of Low Alloy Steel (저합금강의 부식속도에 미치는 시편 면적의 영향)

  • Kim, Min-Jun;Jang, Young-Wook;Yoo, Yun-Ha;Kim, Jong-Jip;Kim, Jung-Gu
    • Journal of the Korean Electrochemical Society
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    • v.13 no.2
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    • pp.96-102
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    • 2010
  • Effects of specimen area on the corrosion rate of low alloy steel were studied in sulfuric acid solution. The corrosion behavior of specimen was tested by electrochemical impedance spectroscopy (EIS), linear polarization resistance measurement (LPR) and potentiodynamic polarization measurement. The surface was analyzed by scanning electron microscopy (SEM), X-ray photoelectron spectroscopy (XPS) and electron probe X-ray micro analyzer (EPMA). As surface area was increased, corrosion rate was increased by the effect of small anode-large cathode.

Effect of Die Machining Method on the Surface of Die Steel STD11 (금형가공방법이 합금공구강 표면에 미치는 영향)

  • Kim Sei-Hwan;Chio Kye-Kwang
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.6 no.5
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    • pp.391-395
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    • 2005
  • This paper has comparatively analyzed the characteristics of the machined surface of a specimen made by machining Die Steel STD11 and a specimen obtained by W-EDM steel. If a press die is manufactured through W-EDM, products of shapes that cannot easily be made through machining can be manufactured easily. However, the life of the press die is significantly reduced compared with the press die made through machining. This is believed to be caused by the deformed layer that has occurred on the surface of the press die that was made through W-EDM. The roughness of the 2 specimens was measured, and it was learned that the distribution of the roughness of the specimen made through the 1st W-EDM was rough. When the specimens were observed using a scanning-electron microscope, there was significant difference between the surface and the cross-section of the 2 specimens, while the cross section of the specimen obtained through W-EDM had the tempered and quenched surface structure which exists in the form of a deformed layer.

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Ductile Fracture of a Marine Structural Steel based on HC-DSSE Combined Fracture Strain Formulation (HC-DSSE 조합 파단 변형률 정식화에 기반한 선박해양 구조물용 강재의 연성 파단 예측)

  • Park, Sung-Ju;Lee, Kangsu;Cerik, Burak Can;Kim, Younghyn;Choung, Joonmo
    • Journal of the Society of Naval Architects of Korea
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    • v.56 no.1
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    • pp.82-93
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    • 2019
  • In this paper, the ductile fracture criteria for a marine structural steel (EH36) are presented and validated. The theoretical background of the recently developed Hosford-Coulomb (HC) fracture strain model and the DSSE fracture strain model which was developed to apply to the shell elements is described. In order to accurately estimate the flow stress in the large strain range up to the fracture, the material constants for the combined Swift-Voce constitutive equation were derived by the numerical analyses of the smooth and notched specimens made from the EH36 steel. As a result of applying the Swift-Voce flow stress to the other notched specimen model, a very accurate load - displacement curve could be derived. The material constants of the HC fracture strain and DSSE fracture strain models were independently calibrated based on the numerical analyses for the smooth and notch specimen tests. The user subroutine (VUMAT of Abaqus) was developed to verify the accuracy of the combined HC-DSSE fracture strain model. An asymmetric notch specimen was used as verification model. It was confirmed that the fracture of the asymmetric specimen can be accurately predicted when a very small solid elements are used together with the HC fracture strain model. On the other hand, the combined HC-DSSE fracture strain model can predict accurately the fracture of shell element model while the shell element size effect becomes less sensitive.

Fatigue Characteristics of Non Load-Carrying Fillet Welded Joints according to Post-Processing in Weld Bead Toes (용접지단부의 후처리에 따른 하중비전달형 필렛용접부의 피로특성)

  • Hong, Sung Wook;Kyung, Kab Soo;Choi, Dong-Ho;Yong, Hwan Sun
    • Journal of Korean Society of Steel Construction
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    • v.12 no.6
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    • pp.701-713
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    • 2000
  • In this study, the 4-point bending test been performed in order to estimate effect of grinding on fatigue characteristics quantitatively for as-welded specimen, grinding specimen & TIG-dressing specimen for non load-carrying fillet welded joints subjected to pure bending. As a result of fatigue tests, fatigue strength at $2{\times}106$cycles of grinding specimen and TIG-dressing specimen has been increased compared with as-welded specimen and satisfied the grade of fatigue strength prescribed in specifications of domestics and AASHTO & JSSC. As a result of beachmark test, fatigue cracks on all specimens have occurred at several points where stress

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Effect of Initial Structure on the Retained Austenite and Tensile Properties of Fe-Si-Mn-P Steel Sheet (Fe-Si-Mn-P강판의 초기조직변화가 잔류오스테나이트 형성 및 인장성질에 미치는 영향)

  • Moon, Won-Jin;Kang, Chang-Yong;Kim, Han-Goon;Kim, Ki-Don;Sung, Jang-Hyun
    • Journal of the Korean Society for Heat Treatment
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    • v.10 no.1
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    • pp.10-19
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    • 1997
  • This study has been conducted to investigate the effects of initial structure on the microstructure and tensile properties of high strength trip steel sheet. The initial structure before austempering remarkably influenced the second phase. The specimen with normalized initial structure showed mainly bainitic ferrite and retained austenite, while the as rolled specimen and spherodized specimen showed martensite plus retained austenite and martensite plus bainitic ferrite with small retained austenite, respectively. Two type of retained austenite, film type and granual type were observed in all specimens. The as rolled specimen appeared the highest contents of retained austenite owing to the compressive stress by cold rolling. The contents of retained austenite increased with increasing intercritical annealing temperature and austempering time. Tensile strength showed the highest in the as rolled specimen, while the highest elongation were obtained in the normalized specimen. The maximum T.S.${\times}$El. Value showed in normalized initial structure and increased with increasing intercritical annealing and austempering time. The highest Value of T.S.${\times}$El. obtained at austempering temperature of $400^{\circ}C$ and retained austenite of 12%.

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