• Title/Summary/Keyword: steel model

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Development of a Closed Roof Model for Liquid Manure Storage Tanks to Prevent Corrosion and Atmospheric Diffusion of Oder Gases (부식과 악취가스 대기확산 방지를 위한 액비저장조 밀폐형 지붕모델 개발)

  • Yun, N.K.;Lee, S.H.;Kim, K.W.;Yum, S.H.
    • Journal of Animal Environmental Science
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    • v.14 no.1
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    • pp.61-68
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    • 2008
  • The roof structural model of liquid manure storage tank was designed to improve a structural safety and an ability of resistance to corrosion by the bad environmental condition with high humidity and high gas concentration. Due to corrosion of a general steel, the 5 years used materials were reduced to one-third of a new material in the result of a bending strength test. Some structural materials were tested to evaluate a strength and an anti-corrosion, and stainless steel pipe (STS439), steel angle with zinc hot dipping, rectangular steel pipe covered with FRP (Fiberglass Reinforced Plastics) resin were selected finally. A stainless steel is more expansive about $3{\sim}5$ times than general structural steel. But its durability under heavy corrosive environment is expected twice as long as general steel. The roof models were designed as closed cone type for each of the three structural materials. In the result of a FEM (Finite Element Method) structural analysis for the developed models, the safe snow depth was higher 2.3 times than a general roof structure, when elements of equal section modulus were used.

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Mechanical behavior of 316L austenitic stainless steel bolts after fire

  • Zhengyi Kong;Bo Yang;Cuiqiang Shi;Xinjie Huang;George Vasdravellis;Quang-Viet Vu;Seung-Eock Kim
    • Steel and Composite Structures
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    • v.50 no.3
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    • pp.281-298
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    • 2024
  • Stainless steel bolts (SSB) are increasingly utilized in bolted steel connections due to their good mechanical performance and excellent corrosion resistance. Fire accidents, which commonly occur in engineering scenarios, pose a significant threat to the safety of steel frames. The post-fire behavior of SSB has a significant influence on the structural integrity of steel frames, and neglecting the effect of temperature can lead to serious accidents in engineering. Therefore, it is important to evaluate the performance of SSB at elevated temperatures and their residual strength after a fire incident. To investigate the mechanical behavior of SSB after fire, 114 bolts with grades A4-70 and A4-80, manufactured from 316L austenitic stainless steel, were subjected to elevated temperatures ranging from 20℃ to 1200℃. Two different cooling methods commonly employed in engineering, namely cooling at ambient temperatures (air cooling) and cooling in water (water cooling), were used to cool the bolts. Tensile tests were performed to examine the influence of elevated temperatures and cooling methods on the mechanical behavior of SSB. The results indicate that the temperature does not significantly affect the Young's modulus and the ultimate strength of SSB. Up to 500℃, the yield strength increases with temperature, but this trend reverses when the temperature exceeds 500℃. In contrast, the ultimate strain shows the opposite trend. The strain hardening exponent is not significantly influenced by the temperature until it reaches 500℃. The cooling methods employed have an insignificant impact on the performance of SSB. When compared to high-strength bolts, 316L austenitic SSB demonstrate superior fire resistance. Design models for the post-fire mechanical behavior of 316L austenitic SSB, encompassing parameters such as the elasticity modulus, yield strength, ultimate strength, ultimate strain, and strain hardening exponent, are proposed, and a more precise stress-strain model is recommended to predict the mechanical behavior of 316L austenitic SSB after a fire incident.

Notes on the Thermal Stresses for Aluminum Superstructures (알미늄 선루선(船樓선)의 열응력분석(熱應力分布))

  • Sun-Young,Pak
    • Bulletin of the Society of Naval Architects of Korea
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    • v.3 no.1
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    • pp.33-45
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    • 1966
  • The effect of thermal stress on a ship's hull is not considered to be serious by most naval architects. Frequently, however, cracking of hulls has been reported which occurred at sea while there were no external forces except the heat from the sun. Detailed investigations have been made of these reports and it has been reliably determined that the damage was initiated by solar heating. The author is not interested in all steel ship or in the applicability and validity of the formular itself, as it has already been proven by the experiments such as S.S. Boulder Victory. The author therefore proceeds directly to calculate the stress distribution on he hull and superstructure of the prototype model ship. These calculations are based on the experimental nonsymetrical temperature gradient data taken earlier on the Boulder Victory. The calculations were made principally to determine the extent of stresses which occurred on an all-steel ship in one case and secondly, those that occurred on a ship with a steel hull and an aluminum superstructure. From the calculations, the author expected the stress distribution of the two case would show distinctly different aspects, but the acquired results were very similar. Generally, at the point of junction of the steel hull and aluminum superstructure sharp peak stresses appeared. At the juncture of the superstructure and the main deck the ship with the aluminum superstructure registered almost 1000 psi more stress than did the ship with the all-steel construction. In the view of these findings, the author recommends to ship designers that pay particular attention to the point of junction of steel and aluminum plate. The author has proven that it is extremely important that a greater safety factor be used at the aluminum-steel junction point than at any other point. Although thermal effects cause high juncture-point stresses in all-steel ships, they are not nearly as critical as in ship constructed of two or more metals.

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Evalution of Earthquake Resistance capacity of Semi-rigid Mid/Low-rise Steel Frame using Composite Panel (복합소재패널을 이용한 반강접 중저층 강골조의 내진성능평가)

  • Chang, Chun-Ho;Lee, Taek-Woo
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.11 no.5
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    • pp.1805-1813
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    • 2010
  • This paper presented regarding an parametric study to investigate seismic capacity evaluation of semi-rigid steel frame infilled with composit panel. In order to propose the optimum retrofit of the steel frame, we analysed the various pattern of retrofitted steel frame subjected to weak/medium earthquake. Steel frame with composit panel was analysed by Time history analyses analysis. The model were analysed using the suites of ground motion developed by NEHRP project on steel moment resisting frame. These earthquakes consist of 20 horizontal ground acceleration record each, i.e., a 10%, 50% probability of accidence in a 50 year period. We considered the semi-rigid connection which are commonly used in field, and modeled the nonlinear connection element (GAP) between panel and frame. It was shown that how is the steel frame with composit panel effected. We also examined the response of retrofitted frame.

A Study on the Improvement of the Steel Pylon Base Design Using Nonlinear FEM Analysis (비선형 FEM 해석을 이용한 기존 강재 주탑기부 설계의 개선방안 연구)

  • Jung, Soo-Hyung;Park, Sung-Woo
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.18 no.1
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    • pp.19-30
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    • 2014
  • In this study nonlinear FEM analysis for steel pylon base of a cable supported bridge is performed in order to compare the results of Akashi-Kaikyo bridge's design specification established in 1970. Due to convenience of its application, the Akashi grand bridge's design specification has been applied to the base design of cable stayed bridges. It has been using linear spring in order to model prestressed high tensioned bars between steel pylon bottom plates and the base concrete. However, the results of nonlinear FEM analysis revealed that the Akashi-Kaikyo bridge's design specification has various problems in the analysis of the steel pylon base. And the steel pylon base has various complex members connecting with each other, and it is main member to resist against the wind load or the earthquake load. Therefore, the nonlinear FEM analysis has to be conducted in order to predict the behavior of steel pylon base exactly. Also, the nonlinear FEM analysis is more reasonable for the load and resistant factor design.

Development of a Simultaneous CAE System for the Application to Large Steel Castings (대형주강품에 대한 CAE 시스템 개발 연구)

  • Lee, Young-Chul;Lee, Doo-Ho;Kim, Jong-Ki;So, Chan-Young;Choi, Jeong-Kil;Hong, Chun-Pyo
    • Journal of Korea Foundry Society
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    • v.17 no.5
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    • pp.465-471
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    • 1997
  • An integrated computer program consisting of a pre-processor, main solver, and post-processor was developed for the design of large steel castings. The pre-processor, based on the AutoCAD, enables the user to produce approval drawings, casting design drawings and mesh diagrams in sequence using a personal computer. In the main solver, two numerical models were employed; one models the fluid flow during mold filling, and the other models the heat transfer and solidification. The post-processor can be used to present simulation results such as flow pattern, mold filling sequences, solidification times, temperature gradients and location of shrinkage defects by color graphics. In order to validate the applicability of the present integrated program, a series of experiments on simple-shaped steel castings were carried out. After the validation of the present model, it was applied to the casting design of the large steel anchor of an SC42 alloy. Various solidification parameters such as a temperature distribution and a solidification time in the casting and the mold were compared with those obtained experimentally. Simulated results predicting shrinkage defects were in good agreement with those obtained experimentally. It was found that the present method can be successfully applied to the quantitative casting design for complex-shaped large steel castings.

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Flexural response of steel beams strengthened by fibre-reinforced plastic plate and fire retardant coating at elevated temperatures

  • Ahmed, Alim Al Ayub;Kharnoob, Majid M.;Akhmadeev, Ravil;Sevbitov, Andrei;Jalil, Abduladheem Turki;Kadhim, Mustafa M.;Hansh, Zahra J.;Mustafa, Yasser Fakri;Akhmadullina, Irina
    • Structural Engineering and Mechanics
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    • v.83 no.4
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    • pp.551-561
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    • 2022
  • In this paper, the effect of fire conditions according to ISO 834 standard on the behavior of carbon fibre-reinforced plastic (CFRP) reinforced steel beams coated with gypsum-based mortar has been investigated numerically. To study the efficiency of these beams, 3D coupled temperature-displacement finite element analyzes have been conducted. Mechanical and thermal characteristics of three different parts of composite beams, i.e., steel, CFRP plate, and fireproof coating, were considered as a function of temperature. The interaction between steel and CFRP plate has been simulated employing the adhesion model. The effect of temperature, CFRP plate reinforcement, and the fireproof coating thickness on the deformation of the beams have been analyzed. The results showed that within the first 120 min of fire exposure, increasing the thickness of the fireproof coating from 1 mm to 10 mm reduced the maximum temperature of the outer surface of the steel beam from 380℃ to 270℃. This increase in the thickness of the fireproof layer decreased the rate of growth in the temperature of the steel beam by approximately 30%. Besides excellent thermal resistance and gypsum-based mortar, the studied fireproof coating method could provide better fire resistance for steel structures and thus can be applied to building materials.

Corroded and loosened bolt detection of steel bolted joints based on improved you only look once network and line segment detector

  • Youhao Ni;Jianxiao Mao;Hao Wang;Yuguang Fu;Zhuo Xi
    • Smart Structures and Systems
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    • v.32 no.1
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    • pp.23-35
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    • 2023
  • Steel bolted joint is an important part of steel structure, and its damage directly affects the bearing capacity and durability of steel structure. Currently, the existing research mainly focuses on the identification of corroded bolts and corroded bolts respectively, and there are few studies on multiple states. A detection framework of corroded and loosened bolts is proposed in this study, and the innovations can be summarized as follows: (i) Vision Transformer (ViT) is introduced to replace the third and fourth C3 module of you-only-look-once version 5s (YOLOv5s) algorithm, which increases the attention weights of feature channels and the feature extraction capability. (ii) Three states of the steel bolts are considered, including corroded bolt, bolt missing and clean bolt. (iii) Line segment detector (LSD) is introduced for bolt rotation angle calculation, which realizes bolt looseness detection. The improved YOLOv5s model was validated on the dataset, and the mean average precision (mAP) was increased from 0.902 to 0.952. In terms of a lab-scale joint, the performance of the LSD algorithm and the Hough transform was compared from different perspective angles. The error value of bolt loosening angle of the LSD algorithm is controlled within 1.09%, less than 8.91% of the Hough transform. Furthermore, the proposed framework was applied to fullscale joints of a steel bridge in China. Synthetic images of loosened bolts were successfully identified and the multiple states were well detected. Therefore, the proposed framework can be alternative of monitoring steel bolted joints for management department.

ML-based prediction method for estimating vortex-induced vibration amplitude of steel tubes in tubular transmission towers

  • Jiahong Li;Tao Wang;Zhengliang Li
    • Structural Engineering and Mechanics
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    • v.90 no.1
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    • pp.27-40
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    • 2024
  • The prediction of VIV amplitude is essential for the design and fatigue life estimation of steel tubes in tubular transmission towers. Limited to costly and time-consuming traditional experimental and computational fluid dynamics (CFD) methods, a machine learning (ML)-based method is proposed to efficiently predict the VIV amplitude of steel tubes in transmission towers. Firstly, by introducing the first-order mode shape to the two-dimensional CFD method, a simplified response analysis method (SRAM) is presented to calculate the VIV amplitude of steel tubes in transmission towers, which enables to build a dataset for training ML models. Then, by taking mass ratio M*, damping ratio ξ, and reduced velocity U* as the input variables, a Kriging-based prediction method (KPM) is further proposed to estimate the VIV amplitude of steel tubes in transmission towers by combining the SRAM with the Kriging-based ML model. Finally, the feasibility and effectiveness of the proposed methods are demonstrated by using three full-scale steel tubes with C-shaped, Cross-shaped, and Flange-plate joints, respectively. The results show that the SRAM can reasonably calculate the VIV amplitude, in which the relative errors of VIV maximum amplitude in three examples are less than 6%. Meanwhile, the KPM can well predict the VIV amplitude of steel tubes in transmission towers within the studied range of M*, ξ and U*. Particularly, the KPM presents an excellent capability in estimating the VIV maximum amplitude by using the reduced damping parameter SG.

Flexural performance of composite sandwich wall panels with foamed concrete

  • Lei Li;Wei Huang;Zhengyi Kong;Li Zhang;Youde Wang;Quang-Viet Vu
    • Steel and Composite Structures
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    • v.52 no.4
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    • pp.391-403
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    • 2024
  • The flexural behavior of composite sandwich wall panels with different thicknesses, numbers of holes, and hole forms, and arrangement form of longitudinal steel bar (uniform type and concealed-beam type) are investigated. A total of twelve composite sandwich wall panels are prepared, utilizing modified polystyrene particles mixed with foam concrete for the flexural performance test. The failure pattern of the composite sandwich wall panels is influenced by the extruded polystyrene panel (XPS) panel thickness and the reinforcement ratio in combination, resulting in both flexural and shear failure modes. Increasing the XPS panel thickness causes the specimens to transition from flexural failure to shear failure. An increase in the reinforcement ratio leads to the transition from flexural failure to shear failure. The hole form on the XPS panel and the steel bar arrangement form affect the loading behavior of the specimens. Plum-arrangement hole form specimens exhibit lower steel bar strain and deflection compared to linear-arrangement hole form specimens. Additionally, specimens with concealed beam-type steel bar display lower steel bar strain and deflection than uniform-type steel bar specimens. However, the hole form and steel bar arrangement form have a limited impact on the ultimate load. Theoretical formulas for cracking load are provided for both fully composite and non-composite states. When compared to the experimental values, it is observed that the cracking load of the specimens with XPS panels closely matches the calculations for the non-composite state. An accurate prediction model for the ultimate load of fully composite wall panels is developed. These findings offer valuable insights into the behavior of composite sandwich wall panels and provide a basis for predicting their performance under various design factors and conditions.