• Title/Summary/Keyword: stainless steel joints

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Study on Optimization of Dissimilar Friction Welding of Nuclear Power Plant Materials and Its Real Time AE Evaluation (원자력 발전소용 이종재 마찰용접의 최적화와 AE에 의한 실시간 평가에 관한 연구)

  • 권상우;오세규;유인종;황성필;공유식
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2000.10a
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    • pp.42-46
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    • 2000
  • In this paper, joints of Cu-1Cr-0.1Zr alloy to STS316L were performed by friction welding method. Cu-1Cr-0.1Zr alloy is attractive candidate as nuclear power plant material and exibit the best combination of high sts good electrical and thermal conductivity of any copper alloy examined. The stainless steel is a structural material who alloy acts as a heat sink material for the surface heat flux in the first wall. So, in this paper, not only the develop optimizing of friction welding with more reliability and more applicabililty but also the development of in-process rear quility(such as strength and toughness) evaluation technique by acoustic emission for friction welding of such nuclear component of Cu-1Cr-0.1Zr alloy to STS316L steel were performed.

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Nd-YAG LASER MICRO WELDING OF STAINLESS WIRE

  • Takatugu, Masaya;Seki, Masanori;Kunimas, Takeshi;Uenishi, Keisuke;Kobayashi, Kojiro F.;Ikeda, Takeshi;Tuboi, Akihiko
    • Proceedings of the KWS Conference
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    • 2002.10a
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    • pp.187-192
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    • 2002
  • Applicability of laser micro welding process to the fabrication of medical devices was investigated. Austenitic stainless steel wire (SUS304) was spot melted and crosswise welded, which is one of the most possible welding process for the fabrication of medical devices, by using a Nd-YAG laser. Effects of welding parameters on the microstructure, tensile strength and corrosion resistance were discussed. In the spot melting, melted metal width decreased with decreasing the input energy and pulse duration. Controlling the laser wave to reduce laser noise which occurred in the early stage of laser irradiation made reasonable welding condition wider in the welding condition of small pulse duration such as 2ms. The microstructure of the melted metal was a cellular dendrite structure and the cell size of the weld metal was about 0.5~3.5 ${\mu}{\textrm}{m}$. Tensile strength increased with the decrease of the melted metal width and reached to a maximum about 660MPa, which is comparable with that for the tempered base metal. Even by immersion test at 318K for 3600ks in quasi biological environment (0.9% NaCl), microstructure of the melted metal and tensile strength hardly changed from those for as melted material. In the crosswise welding, joints morphologies were classified into 3 types by the melting state of lower wire. Fracture load increased with input energy and melted area of lower wire, and reached to a maximum about 80N. However, when input energy was further increased and lower wire was fully melted, fracture load decreased due to the burn out of weld metal.

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Crack growth analysis and remaining life prediction of dissimilar metal pipe weld joint with circumferential crack under cyclic loading

  • Murthy, A. Ramachandra;Gandhi, P.;Vishnuvardhan, S.;Sudharshan, G.
    • Nuclear Engineering and Technology
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    • v.52 no.12
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    • pp.2949-2957
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    • 2020
  • Fatigue crack growth model has been developed for dissimilar metal weld joints of a piping component under cyclic loading, where in the crack is located at the center of the weld in the circumferential direction. The fracture parameter, Stress Intensity Factor (SIF) has been computed by using principle of superposition as KH + KM. KH is evaluated by assuming that, the complete specimen is made of the material containing the notch location. In second stage, the stress field ahead of the crack tip, accounting for the strength mismatch, the applied load and geometry has been characterized to evaluate SIF (KM). For each incremental crack depth, stress field ahead of the crack tip has been quantified by using J-integral (elastic), mismatch ratio, plastic interaction factor and stress parallel to the crack surface. The associated constants for evaluation of KM have been computed by using the quantified stress field with respect to the distance from the crack tip. Net SIF (KH + KM) computed, has been used for the crack growth analysis and remaining life prediction by Paris crack growth model. To validate the model, SIF and remaining life has been predicted for a pipe made up of (i) SA312 Type 304LN austenitic stainless steel and SA508 Gr. 3 Cl. 1. Low alloy carbon steel (ii) welded SA312 Type 304LN austenitic stainless-steel pipe. From the studies, it is observed that the model could predict the remaining life of DMWJ piping components with a maximum difference of 15% compared to experimental observations.

Numerical evaluation of buried composite and steel pipe structures under the effects of gravity

  • Toh, William;Tan, Long Bin;Tse, Kwong Ming;Raju, Karthikayen;Lee, Heow Pueh;Tan, Vincent Beng Chye
    • Steel and Composite Structures
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    • v.26 no.1
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    • pp.55-66
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    • 2018
  • In this paper, the response of an underground fibreglass reinforced plastic (FRP) composite pipe system subjected to realistic loading scenarios that may be experienced by an actual buried pipeline is investigated. The model replicates an arbitrary site with a length of buried pipeline, passing through a $90^{\circ}$ bend and into a valve pit. Various loading conditions, which include effects of pipe pressurization, differences in response between stainless steel and fibreglass composite pipes and severe loss of bed-soil support are studied. In addition to pipe response, the resulting soil stresses and ground settlement are also analysed. Furthermore, the locations of potential leakage and burst have also been identified by evaluating the contact pressures at the joints and by comparing stresses to the pipe hoop and axial failure strengths.

I-V Characteristics of HTS Conductors with Joints (고온초전도 접합도체들의 I-V 특성에 관한 연구)

  • Sohn, Hyung-Hwan;Min, Chi-Hyun;Lee, Eon-Yong;Sim, Ki-Deok;Kim, Seok-Ho;Seong, Ki-Chul
    • Proceedings of the KIEE Conference
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    • 2006.07b
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    • pp.679-680
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    • 2006
  • Various different types of joining between High Tc superconducting(HTS) tapes were prepared and current-voltage(I-V) characteristic curves were investigated at 77 K, liquid nitrogen temperature. Two typos of HTS tapes wore used, one is no laminated tape(Sumitomo high strength type tape) and the other stainless steel laminated tape(AMSC(American Superconductors Inc.) 3ply tapes) Sample joints were lap-jointed with indium or solder. Joint resistances between Sumitomo tapes with 4-10 mm in length were estimated from I-V curves and in the range of $4-8n{\Omega}$ at 77 K. Joint resistances of AMSC tapes were in the range of $140-170n{\Omega}$, much higher than them of Sumitomo samples. The n-values of jointed HTS tapes were 50% of them with no joint. In AMSC tapes, indium is better than solder as the jointing material.

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A Comparative Evaluation of Mechanical Properties of Orthodontic Wire Joints according to Soldering Methods (납착 방법에 따른 교정용 와이어의 기계적 특성 비교)

  • Lee, Hye-Jin;Hong, Min-Ho
    • Journal of Technologic Dentistry
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    • v.36 no.4
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    • pp.239-246
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    • 2014
  • Purpose: The purpose of this study was to compare the tensile strength and mechanical properties of orthodontic wire joints made by gas soldering and laser welding, with and without filling material, to identify the effectiveness and potential clinical application of laser welded orthodontic wires. Methods: Three joint configurations of orthodontic wire were used: diameter 0.9 to 0.9 mm wire, diameter 0.9 to 0.5 wire and diameter 0.9 mm wire to band. The joints were made using three different methods: gas soldering, laser welding with and without filling material. For each kind of joint configuration or connecting method 7 specimens were carefully produced. The tensile strengths were measured with a universal testing machine (Zwick/Roell, Instron, USA). The hardness measurements were carried out with a hardness tester(Future-Tech Co. Tokyo, Japan). Data were analyzed by AVOVA(p= .05) and Turkey HD test(p= .05). Results: In all cases, gas soldering joints were ruptured on a low level on tensile bonding strength. Significant differences between laser welding and gas soldering(p< .05) were found in each joint configuration. The highest tensile strength means were observed for laser welding, with filling material, of 0.9 to 0.9 mm wire joint. Conclusion: In conclusion, the elastic modulus and tensile strength means of laser soldering with filling material were the highest, and the tensile strength means of laser soldering were higher than those of gas soldering.

Fabrication and Characteristics of HTS Field Winding of a 100 hp Synchronous Motor (100마력 동기전동기용 고온초전도 계자권선 제작과 특성)

  • Sohn Myung-Hwan;Baik Seung-Kyu;Lee Eon-Young;Kwon Young-Kil;Jo Young-Sik;Moon Tae-Sun;Kim Yeong-Chun;Kwon Woon-Sik
    • The Transactions of the Korean Institute of Electrical Engineers B
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    • v.54 no.2
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    • pp.88-93
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    • 2005
  • To develop a 100 hp high temperature superconducting(HTS) motor with high efficiency first in Korea, we fabricated a HTS field winding and test. HTS field winding is composed of sixteen HTS race track shaped coils wound with stainless steel-reinforced Bi-2223 tape conductor by react and wind fabrication method. Nomex paper was used for electrical insulation. Each of four magnet pole assemblies was constructed with four double pancake sub-coils, mechanically stacked and electrically in series. Four magnet assemblies were fixed on an aluminum support structure to make effective heat transfer. The Critical current (Ic) was 41.5A at 77K and self field. However the lowest Ic value of sub-coils was 35A. Joule heat generated by each joints between sub-coils was lower than 1mW at 77K and 34A. And Joule heat generated by the joints between field coils was lower than 10mW at 77K and 34A. Joule heat of the whole field winding was 1W at 77K and 32A. And so, the lowest Ic value of sub-coils was more important than Joule heats generated by all joints. The operating current must be lower than the lowest Ic of all the sub-coils. In this paper, design, construction and testing of HTS field winding, Joule heat generated by the joints, and operating current were discussed.

Effect on the Stabilizing Heat Treatment to Weld Joint for the USC Coal Boiler Tubes(SA213 TP347H) (초초임계 석탄발전 보일러 튜브(SA213 TP347H) 용접부 안정화 열처리 효과)

  • Ahn, Jong-Seok;Park, Jin-Keun;Lee, Gil-Jae;Yoon, Jae-Yeon
    • Journal of Welding and Joining
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    • v.33 no.4
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    • pp.30-36
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    • 2015
  • Austenite stainless steel(SA213-TP347H) has widely been used for the superheater & reheater tube in USC(ultra-supercritica) coal boiler because of its high creep rupture strength and anti-oxidation. But recently, the short-term failures have happened frequently in heat affected zone for only 4,000~15,000hours of service. Many investigations have been conducted to understand the failure mechanism. The root cause of failure was comfirmed to "strain induce participation hardening crack" or "reheat cracking". This mechanism often occurred due to weld residual stress and precipitation of the Cr, Nb carbides in the stabilized stainless steel such as TP347H. This paper presents an analysis of failure tube and effect of the sample tubes that conducting stabilizing heat treatment in site after 11,380hours & 16,961hours of service. Visual inspection was performed. In addition, microscopic characteristics was identified by O.M, SEM, and hardness test was carried out to find out the heat treatment effects. Failures seem to happen because of being not conducted stabilizing heat treatment in site. And another cause is inadequate weld parameter such as pass, ampere, voltage, inter-pass temperature. Thus, this paper has the purpose to describe that how to prevent similar failures in those weld-joints.

Mechanical Strength and FEM Residual Stress Analysis of Stainless Steel/$Si_{3}M_{4}$ joints (스테인레스 스틸/질화규소 접합체의 기계적 특성 및 유한요소법에의한 잔류응력 해석)

  • Kim, Tae-U;Park, Sang-Hwan
    • Korean Journal of Materials Research
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    • v.5 no.4
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    • pp.468-475
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    • 1995
  • 활성금속 브레이징 방법으로 스테인레스 스틸과 질화규소를 접합하여 기계적 특성 및 유한요소법을 사용하여 접합체에서 발생되는 잔류응력의 크기를 조사하였다. 고강도 접합체를 제조하기 위하여 연성금속인 Cu 및 Cu/Mo 적층체를 중간재로 사용하였으며, 중간재의 두께 및 구조에 따라 접합체에서 발생되는 잔류응력의 크기 및 분포가 접합강도에 미치는 영향에 관하여 조사하였다.중간재인 Cu의 두께가 0.2mm 일대 세라믹스에 발생되는 최대 잔류응력의 크기가 급격히 감소하였으며, 최대 접합강도가 나타났다. Cu/Mo 다층 중간재를 사용한 접합체에서는 Cu/Mo 두께비가 감소할수록 접합강도는 증가되었다. 스테인레스 스틸/질화규소 접합체에서 Cu/Mo 중간재의 사용은 Cu 중간재 사용보다 접합강도를 증가시키는데 효과적이었으며, 최대 접합강도는 450Mpa 정도이었다. Cu/Mo 중간재를 사용한 접합체에서는 Mo에 최대 인장방향의 잔류응력이 발생하여 강도 측정시 Mo의 지배적인 소성변형으로 잔류응력이 감소되어 접합체의 접합강도를 향상시키는 것으로 생각된다.

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Dissimilar Metal Welding of SM45C and STS304 by means of CW Nd:YAG Laser (CW Nd:YAG 레이저를 이용한 SM45C와 STS304의 이종금속용접)

  • 신호준;유영태;임기건;안동규
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.1369-1375
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    • 2004
  • For many years and primarily for economical reasons, Dissimilar Metal Welds have been used as transition joints in a variety of equipment and applications. But Dissimilar Metal Welds have several fabrication and metallurgical drawbacks that can often lead to in-service failures. For example, the most pronounced fabrication faults are hot cracks. Laser welding techniques have been characterised for various materials. In this paper, the laser weldability of STS304 stainless steel and SM45C at dissimilar metal welds using a continuous wave Nd:YAG laser are experimentally investigated. An experimental study was conducted to determine effects of welding parameters, on eliminating or reducing the extent welding zone formation at dissimilar metal welds and to optimize those parameters that have the most influence parameters such as focus length, power, beam speed, shielding gas, and wave length of laser were tested

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