• Title/Summary/Keyword: spraying system

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Development of Control System of Twin-Fluid Nozzles for Controlling Spraying Rate and Droplet Size (이류체노즐을 이용한 분무량과 분무입경 제어시스템 개발)

  • 이중용;안형철;정창주
    • Journal of Biosystems Engineering
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    • v.25 no.1
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    • pp.11-18
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    • 2000
  • In precision chemical application increment of biological efficacy with less chemical is the virtue. spraying rate and droplet size is closely related to biological efficacy. this study was performed to develope a spray-control-system that could control spraying rate and droplet size independently. Twin-fluid nozzles were selected and tested to certify if the nozzles were suitable for the objective of this study. Characteritics of the nozzles i.e., spraying rte and droplet size change u8nder the changes of spraying pressure and air pressure were statistically modeled. The model had I to 1 matching property between dependent variables and independent variables. Using the property and the model, inverse relationship could be determined between variables. A feedback spray control system was developed and tested with predetermined error of 5 % in pressure. The system showed 4 % error in spraying rate and 9 % error in droplets size. Performance of the system could be upgraded by fine tuning but, in practical sense keeping air pressure in the field sprayer was the bottle neck of commercialization of the spray system.

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Development of Real-time Precision Spraying System Using Machine Vision and DGPS (기계시각과 DGPS를 이용한 실시간 정밀방제 시스템 개발)

  • 조성인;정재연;김유용;남기찬;이중용
    • Journal of Biosystems Engineering
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    • v.27 no.2
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    • pp.143-150
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    • 2002
  • Several researches for site-specific weed control have tried to increase accuracy of weed detection with machine vision technique. However, there is a problem which needs substantial time to perform site-specific spraying. Therefore, new technology for real-time precision spraying system is needed. This research was executed to develope the new technology to estimate weed density and size in real time, and to conduct a real-time site-specific spraying. It would effectively reduce herbicide amounts applied for a crop field. The real-time precision spraying system consisted of a Differential Global Positioning System (DGPS) with an error of 2 cm, a machine vision system, a geomagnetic sensor for correction of view point of CCD camera and an automatic sprayer with separately controlled nozzle. The weed density was calculated with comparison between position information and a pre-designed electronic map. The position information was obtained in real time using the DGPS and the machine vision. The electronic map contained a position database of crops automatically constructed when seeding. The developed system was tested on an experimental field of Seoul National University. Success rate of the spraying was about 61%.

Development of an Automated Measurement System for Dilution Process and Spraying Amount of Disinfectant

  • Kim, Jung-Chul;Chung, Sun-Ok;Cho, Byoung-Kwan;Chang, Hong-Hee;Kim, Suk;Chang, Dongil
    • Journal of Biosystems Engineering
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    • v.38 no.4
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    • pp.228-239
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    • 2013
  • Purpose: The objectives of this study were to develop an automated disinfectant dilution system, and an automated data management system for spraying amount for resolving uncertainty problem. Methods: Proper diluting rate was made by a controlled volume pump for liquid disinfectant and a screw conveyer pump for solid disinfectant. The water capacity of disinfecting system of 400 L was controlled by two water level sensors. The water quantity of water tank was controlled by the signals which were produced by the water level sensors. Signals were processed by Labview Programming, and ON/OFF of solenoid valve that was used for controlling water supplying to water tank, was controlled by SSR. The operating time of pumps for disinfectant was controlled quantitatively. A turbine flowmeter was used for development of automated measurement system for spraying amount of disinfectant. In order to save the flowmeter data and to control the spraying system, a multi-function data logger was used, and it was processed and saved in Excel file by a program developed in this study. Results: Labview 2010 was used for programming to control the automated measurement system for spraying amount of disinfectant. Results showed that the relationship between flowmeter value and time had a significant linear relationship such as 0.99 of $R^2$. Generally, 6.74 L/s of diluted disinfectant is sprayed for a vehicle passing through the disinfection system (about 15 seconds). Test results showed that average error between the measured spraying amount and the flowmeter data was 50 mL, and the range of error was 1.3%. Since the amount and time of spraying could be saved in real-time by using the spreadsheet files which could not be modified arbitrarily, it made possible to judge objectively whether the disinfection spraying was performed or not. Test results of spraying liquid and solid disinfectant showed that the errors between the measured discharge rate and the theoretical one were ranged within 3-4% for various dilution rates. Conclusions: The disinfection system developed would be working accurately. The automated spraying data base management system satisfied the purpose of this study. The automated dilution process system developed in this study could discharge liquid and solid disinfectant with accurate dilution rate, relatively.

Development for Finishing Method of Concrete Structures Applying Metal Spraying System (금속용사 시스템을 이용한 콘크리트 구조물의 마감공법 개발)

  • 이한승
    • Proceedings of the Korea Concrete Institute Conference
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    • 2001.11a
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    • pp.1225-1228
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    • 2001
  • The purpose of this study is to develop for finishing method of concrete structures applying metal spraying system. In the experiments, the pull out tests were conducted using the specimen which was applied by various surface treatment of concrete substrate. As a result, it was confirmed that the adhesion strength of metal spray was effected by surface condition of concrete and the construction of primer or the coarse surface agent to the concrete substrate is very effective to the new finishing method of concrete for the metal spraying system.

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Development of CFD Model for Estimation of Cooling Effect of Fog Cooling System in Greenhouse (온실 포그냉방시스템의 냉방효과 예측을 위한 CFD 모델의 개발)

  • 유인호;김문기;권혁진;김기성
    • Journal of Bio-Environment Control
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    • v.11 no.2
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    • pp.93-100
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    • 2002
  • This study was carried out not only to develop CFD model for numerically simulating fog cooling system but also to verify the validity of the developed model by data measured in fag cooling greenhouse. In addition the developed model was applied to investigate the effects of spraying water temperature, spraying water amount, spraying interval and evaporation percentage on the performance of the fog cooling system. According to the simulation results, the temperature differences between the measured and predicted temperatures at each measurement point were $0.1~1.4^{\circ}C$ in case of no shading and $0.2~2.3^{\circ}C$ in close of shading. The humidity differences were 0.3~6.0% and 0.7~10.6%, respectively in the cases of no shading and shading. Because the predicted data showed a good agreement with the measured ones, the developed model is supposed to be able to predict the cooling effect of the fog cooling system. The performance of fog cooling system was greatly influenced by spraying water amount, spraying interval and evaporation percentage, but it was not influenced by spraying water temperature.

Fundamental Study on Ni-Base Self-Fluxing Alloy Coating by Thermal Spraying(I) - Effect of Splat Behavior of Sprayed Particles on Mechanical Properties of Coating Layer - (Ni-기 자융성합금의 코팅에 관한 기초적 연구(I) - 용사입자의 편평거동이 코팅층의 기계적 특성에 미치는 영향 -)

  • Kim, Y.S.;Kim, H.S.;Nam, K.W.
    • Journal of Power System Engineering
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    • v.1 no.1
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    • pp.70-79
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    • 1997
  • Ni-base self-fluxing alloy powder particles were flame sprayed onto the SS400 mild steel substrate surface. The effects of both substrate temperature and spraying distance on the splat behavior of sprayed particles were examined. The results obtained are summarized as follows: 1) In the splat behavior of Ni-base self-fulxing alloy particles sprayed onto the SS400 mild steel substrate, splashing was observed under the room temperature condition. On the contrary, it showed circular plate pattern in the substrate temperature range over 373K. 2) It was cleared that there was close relationship between mechanical properties of coating layer and splat behavior of sprayed particles. 3) From the experimental results, optimum spraying conditions showed excellent mechanical properties in the case of Ni-base self fluxing alloy sprayed onto the SS400 mild substrate were 473K of substrate temperature and 250mm of spraying distance.

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Development of a Water-Spraying Type Automatic Glochids Removal System for Cactus (Opuntia humifusa) Stem

  • Jang, Ik Joo;Park, Tusan;Ha, Yu Shin
    • Journal of Biosystems Engineering
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    • v.41 no.3
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    • pp.201-207
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    • 2016
  • Purpose: A water-spraying type automatic glochids removal system for cactus (Opuntia humifusa) stem was developed, and its performance was evaluated. The system was developed to reduce intensive human labor in removing glochids from cactus stem skin without inducing damage prior to further processing into value-added products. Methods: The developed system consists of conveyor and water-spraying systems. The conveyor system delivers cactus stems through water-spraying compartments and finally to a collecting box. In order to remove the glochids, rotating nozzles spray water over all areas (i.e., front and back faces and sides) of the cactus skin under controlled water pressure. Operating conditions such as conveyor speed, water pressure, angle of water-spraying nozzles, distance between conveyor belt and rotating nozzles, and angle of cactus flipping slide were adopted from our previous study and applied on the system design and manufacturing. The performance of glochids removal was evaluated by counting the number of glochids on the cactus stem before and after processing on the system. Results: The developed system performed efficiently and effectively under the pre-studied operating conditions except for the angle of cactus flipping slide. The new system had a glochids removal ratio of 94.1% without damaging the cactus skin. Considering the original number (approximately 30-60) of glochids, the remaining number was low (1-4), and most of them were found at the side edge of the cactus stem. This system can remove glochids from 360 cactus stems in 1 hr regardless of cactus size. Conclusions: The performance of the new system in glochids removal without damaging cactus skin is superior to any other existing device (i.e., brush type, rubber-friction type, and agitation type). The system is expected to be applied in cactus (O. humifusa) processing facilities.

Development of an Automatic Brown Rice Germinating System of Air-Phase Type with Intermittent Water Spraying and Anion Radiation (간헐 분무와 음이온 방사를 가진 공기노출형 자동 현미발아시스템의 개발)

  • Lim, Ki-Taek;Kim, Jang-Ho;Chung, Jong-Hoon
    • Journal of Biosystems Engineering
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    • v.36 no.3
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    • pp.187-194
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    • 2011
  • In this study an automatic germinating system for germinated brown rice (GBR) was developed for accelerating germination and sprouting of brown rice. With the developed germinating system, the effects of anion radiation treatment on germination ratio, sprout growth, color quality and ${\gamma}$-aminobutyric acid (GABA) content of brown rice were investigated. This system can fast produce GBR by controlling the environmental conditions such as ambient temperature, relative humidity, and proper anion radiation. Air-phase germination with intermittent water spraying improved both germination ratio and sprout growth by about 2.2 and 2.3 times, respectively, compared to the conventional water soaking method. Our results strongly suggest that this germinating system that provides air-phase germination with intermittent water spraying and anion radiation can produce germinated brown rice with good color quality, high GABA content, and fast germination ratio as well as sprout growth.

Development of A Boom Sprayer for Effective Pest-and-Disease Control on Densed Paddy Stems (수도(水稻) 기부(基部) 방제용(防除用) 붐-형(型) 주간(株間) 살포(撒布) 장치(裝置) 개발(開發)에 관(關)한 연구(硏究))

  • Chung, Chang Joo;Chang, Young Chang
    • Journal of Biosystems Engineering
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    • v.10 no.1
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    • pp.13-23
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    • 1985
  • Spraying method from the paddy-field levee is known to give insufficient penetration of the spray droplets to the rice stem of the densely grown plants, which is generally encountered at the last stage of rice growth. This study was intended to investigate the spraying system to solve this existing problem. As an approach, it was attempted to develop the boom-with-nozzle, between-the-row application system. Several types of nozzles and their different arrangements in the boom were tested in the field to measure the penetration-reaching distance and the uniformity of spray droplet distribution. The results of the study are summarized as follows: 1. Field experiments by the spraying method from the paddy-field levee showed to have practically no penetration of the spray droplets to the portion of the plant stem with the normal flow volume generally applied and thus need for improving present spraying method. 2. It was found that, considering both the uniformity of the spray droplet distribution and performance rate, the most efficient type of nozzle in the between-the-row boom-type spraying system was one that has core-insert hollow-cone with some clearance between the cone and tip. 3. When tested by applying the spraying method of between-the-row, the nozzle pressure did not affect the uniformity of spray droplet distribution. However, the nozzle pressure had a positive effect on the penetrating-reaching distance of the facing side of the rice stem and did not affect much on that of the opposite face of the stem. It was also found that the maximum pressure to affect the penetration-reaching distance was about $10kg/cm^2$. 4. The uniformity of the spray droplet distribution in the between-the-row system was greatly affected by the height and orientation of the nozzles in the boom. Based on experimental work for the different type of the boom-with-nozzle arrangements, it is recommended that the position of nozzle is set at about 0.45 m above the ground and two nozzles in the boom are oriented to be faced with each other with some angle such that the droplet stream from the nozzle would not directly face with each other.

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Development of Aerial Application System Attachable to Unmanned Helicopter - Basic Spraying Characteristics for Aerial Application System - (무인헬리콥터를 이용한 항공방제시스템 개발(I) - 항공방제시스템 구축을 위한 기초 분무특성 -)

  • Kang, Tae-Gyoung;Lee, Chai-Sik;Choi, Duck-Kyu;Jun, Hyeon-Jong;Koo, Young-Mo;Kang, Tae-Hwan
    • Journal of Biosystems Engineering
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    • v.35 no.4
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    • pp.215-223
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    • 2010
  • In order to develop an precision aerial pesticide application system to be attached to an unmanned helicopter which can be applied to small lots of land, this study analyzed the flowing and spraying characteristics of the spray droplets by the main rotor downwash by setting the application conditions at the flight altitude of 3 m, the diameter of main rotor of 3.1 m, the boom length of around 2.8 m, and the spraying rate of 8 L/ha. The results of this study are summarized below. Through analysis of the covering area ratio of the spray droplets by main rotor downwash by nozzle type, boom with tilt angle and height, it was found that the covering area ratio of the twin flat-fan nozzle of around 25% was more uniform than other types of nozzle, also boom with $10^{\circ}$ tilt angle and spraying height of 3 m was shown to be the appropriate conditions for aerial application of pesticides. It was found that the nozzle position to minimize the scattering loss of spray droplets due to vortex phenomenon at both ends of the main rotor was around 10 cm from the end of the main rotor. An application test for the aerial pesticide application system attached to the HUA-ACEI unmanned helicopter developed by the Rural Development Administration showed that the range of covering area ratio of the spray droplets was 10-25%, and the spraying width was approximately 7 m when over 10% of covering area ratio was considered for valid spraying.