• Title/Summary/Keyword: sprayed-coating

Search Result 327, Processing Time 0.028 seconds

The Micro Structure Characteristics of Coating Layer on SM490B with HVOF Coating (HVOF용사 코팅한 SM490B 코팅층의 미시조직 특성)

  • Nam Ki-Soo;Cho Won-ik;Yoon Myung-Jin;Kim Byung-Moon
    • Transactions of the Korean Society of Machine Tool Engineers
    • /
    • v.14 no.5
    • /
    • pp.80-86
    • /
    • 2005
  • High velocity oxy-fuel thermally sprayed coating of the WC-Co cermet material is a well-established process for modifying the surface properties of the structural components exposed to the corrosive and wear attacks. The hard WC phase in the coating resists to the wear while the soft metallic Co increases the adhesive and cohesive bonding properties. The coating properties deposited by the HVOF process are greatly dependent on the feedstock materials and processing parameters. The effects of the feedstock material and process coating parameters including the in-flight particle parameters and resultant coating microstructures were observed in this paper.

Grinding Characteristics of the Plasma-Sprayed $\textrm{Cr}_2\textrm{O}_3$ Coating Layer (플라즈마 용사된 $\textrm{Cr}_2\textrm{O}_3$ 층의 연삭특성)

  • Kim, Byeong-Hui;Seo, Dong-Su
    • Korean Journal of Materials Research
    • /
    • v.9 no.1
    • /
    • pp.18-24
    • /
    • 1999
  • This study was performed to observe the surface roughness and microstructural change of the grinding surface of plasma sprayed $Cr_2$$O_3$coating layer. The experimental condition were particle size of diamond grinding stone, depth of cut, rotating speed and coolant feed. As a results, the grinding conditions influencing on the surface roughness and microstructure were depth of cut and the particle size of diamond grinding stone. In addition to the conversion of brittle-ductile fracture of grinding surface on depth of cut is $5~10\mu\textrm{m}$ and rotating speed was 100 r.p.m after grinding

  • PDF

The Effect of Oxide Formation on the Lifetime of Plasma Sprayed or EB-PVD Thermal Barrier Coatings (플라즈마 용사 및 EB-PVD에 의한 열벽코팅 수명에 대한 산화물 생성의 영향)

  • ;R.D.Sisson;Jr
    • Journal of the Korean institute of surface engineering
    • /
    • v.27 no.2
    • /
    • pp.91-98
    • /
    • 1994
  • For the plasma sprayed as well as the EB-PVD thermal barrier coatings, the fracture paths within the oxidation products developed at the interface between the partially stabilized zirconia ceramic coating and NiCoCrAlY bond coat during cyclic thermal oxidation has been investigated. It was observed that the fracture in the oxidation products primarily took place within the oxide such as $Ni_{1-x}Co_3(Al_,Cr)_2O_4$ or at the interface between the oxide and $Al_2O_3$. It was found that Al2O3 developed first, followed by the Ni/Co/Cr rich oxides such as ,,$Ni_{1-x}Co_x(Al_,Cr)_2O_4$ $Cr_2O_3$and NiO at the interface between the ceramic coating and the bond coat in a cyclic high temperature environment. It was therfore concluded that the formation of the oxide containing Ni, Cr and Co was a life-limiting event for thermal barrier coatings during cyclic thermal oxidation.

  • PDF

Wear characteristics of plasma sprayed yttria-stabilized zirconia coating as phase transformation (지르코니아 용사코팅의 상변화에 따른 마멸특성)

  • Park, Chan;Chae, Young-Hun;Kim, Seock-Sam
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
    • /
    • 2001.11a
    • /
    • pp.322-330
    • /
    • 2001
  • The plasma-sprayed 8%Y$_2$O$_3$-Zirconia coating was studied to know the relationship between phase transformation and wear properties after several heat treatment. Wear tests were carried out with ball on disk on 50N, 70N, 90N. The specimen in this study was cast iron and tests were performed on room temperature. The transformation of phase and residual stress was measured by x-ray diffraction method(XRD) and worn surface were observed by SEM.

  • PDF

Microstructural Observation of Scales formed on HVOF-sprayed NiCoCrAlY Coatings (HVOF 용사된 NiCoCrAlY 코팅의 산호막 관찰)

  • Ko J. H;Lee D. B
    • Korean Journal of Materials Research
    • /
    • v.14 no.2
    • /
    • pp.110-114
    • /
    • 2004
  • High velocity oxy-fuel sprayed NiCoCrAlY coatings were oxidized between 1000 and $1200^{\circ}C$ in air, and the oxide scales were examined by XRD, SEM/EDS, and EPMA. The unoxidized coatings consisted mainly of ${\gamma}$'$-Ni_3$Al, with some ${\gamma}$-Ni. The major oxide formed on the coatings was $\alpha$ $-Al_2$$O_3$. Additionally, (CoCr$_2$$O_4$, $CoAl_2$$O_4$) spinels and $Al_{5}$ $Y_3$$O_{12}$ coexisted. NiO was not found, despite of high amount of Ni in the coating. Below the oxide layer, internally formed $Al_2$$O_3$ existed.

PROPERTIES OF PLASMA SPRAYED COATINGS

  • Ding, C.X.;Zhang, Y.F.;Xia, J.Y.
    • Journal of the Korean Vacuum Society
    • /
    • v.4 no.S2
    • /
    • pp.58-63
    • /
    • 1995
  • Plasma spray has attracted attention as an effective method for obtaining protective coatings. In this paper, the physical, mechanical and thermal properties of coatings are reviewed. The microstructural features of the coatings are described. The relationship between the properties of coatings and their microstructure is also discussed. Plasma sprayed coatings are used to reduce wear and improve thermal protection on a large number of components in various industries. In some cases, the conditions of application are very aggressive and therefore the resulting maintenance costs are expensive. Improved coating materials and appropriate properties of coatings are the most promising ways to solve these problems[1,2]. The optimum coating properties depend on the microstructure of coatings[1-5]. In this paper, some ceramic coatings frequently used in industries were reported. The physical, mechanical and thermal properties of ceramic coatings are reviewed. The microstructure features of coatings are addressed. The relationship between the microstructure of coatings and their properties are discussed.

  • PDF

Solidification of Hot-Dip Galvanized Layer by Electrostatically Charged Aerosol Particles (정전 대전된 액적에 의한 용융 아연 도금층의 응고 방법)

  • 김상헌;김형민;정원철;정원섭
    • Journal of the Korean institute of surface engineering
    • /
    • v.33 no.4
    • /
    • pp.233-240
    • /
    • 2000
  • A novel electrostatic spraying method to solidify molten zinc coating layer was studied by SEM and measurement of sample's temperature. The sprayed droplets also served as nucleation sites in the solidification reaction of molten zinc but might leave the pitting mark by impinging on its surface especially at high spray pressure. Our experimental results showed that electric field could change the sprayed particle trajectories and assist the fine droplets to attach on the surface. Thus, by reducing the spray pressure and by applying the electric voltage higher than -20 KV to charge the droplets electrostatically, we could produce the spangle free galvanized coating layer without pitting.

  • PDF

PLASMA SPRAYED COATINGS of ALUMINA OXIDE and MULLITE

  • Korobova, N.;Soh, Deawha
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
    • /
    • 2004.05a
    • /
    • pp.93-95
    • /
    • 2004
  • The present report is the investigation of the effects of the HIP treatment on plasma-sprayed ceramic coating of $Al_2$O$_3$, $Al_2$O$_3$- SiO$_2$ on the metal substrate. These effects were characterized by phase identification, Vickers hardness measurement, and tensile test before and after HIPing.

  • PDF

Plasma-sprayed Coatings of Aluminium Oxide and Mulite

  • Soh, Dea-Wha;Korobova, N.
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
    • /
    • 2003.11a
    • /
    • pp.336-339
    • /
    • 2003
  • The present report is the investigation of the effects of the HIP treatment on plasma-sprayed ceramic coating of $Al_2O_3$, $Al_2O_3-SiO_2$ on the metal substrate. These effects were characterized by phase identification, Vickers hardness measurement, and tensile test before and after HIPing.

  • PDF