• Title/Summary/Keyword: solution casting

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Effect of Solvent Mixture Ratio on Rheology Property of Slurry and Thickness Control of Ceramic Green Sheets (유기 용매 혼합비에 따른 슬러리의 유동 특성과 세라믹 그린 쉬트의 두께 제어)

  • Kim, Jun-Young;Kim, Seung-Taek;Park, Jong-Chul;Yoo, Myong-Jae
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.21 no.3
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    • pp.236-241
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    • 2008
  • The effect of organic solvent mixture ratio on the rheology property of slurry and thickness control of ceramic green sheet was investigated. For selecting a suitable dispersant multiple light scattering method was used to evaluate the particle migration velocity and variation of clarification layer thickness. Using the selected dispersant the dispersion property of solution according to solvent mixture ratio was investigated. Binder and plasticizers were added to formulate slurries and their viscosity was evaluated according to solvent mixture ratio. Ceramic green sheets with average thickness of 30, 50 urn were fabricated via tape casting and their thickness tolerances measured. As a result according to solvent mixture ratio the solution and slurry properties varied and for the mixture ratio of ethanol/toluene of 80/20 the ceramic green sheet with the lowest thickness tolerance was obtained.

Quantitative Evaluation of Solidification Crack Strength of AC2B Aluminum Casting Alloy (AC2B 알루미늄 주조합금의 정량적 응고균열 강도 평가)

  • Kim, Heon-Joo
    • Journal of Korea Foundry Society
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    • v.34 no.4
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    • pp.136-142
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    • 2014
  • Numerical solution of thermal stress by CAE analysis could be an effective method in product development stage of castings to predict and treat the problem of solidification cracking of castings. Quantitative stress-strain data are necessary, in this case. Tension type apparatus of a solidification crack test which can measure stress-strain relationship quantitatively was developed and the test procedure was established by this research. Solidification crack strength obtained from the following test procedure could be utilized to evaluate it in terms of effect factors on thermo-plastic characteristic of solidifying alloy such as grain size of solid, grain morphology, distribution of solid grain, etc. Proposed test procedure is as follow: Prediction of temperature at the failure site of solidification cracked specimen by computer simulation of solidification, Calculation of solid fraction of the failure site from thermodynamic solution of solidification under Scheil condition.

Characterization of Phase Inversion Membrane of Sulfonated Polyetherimide (Sulfonated Polyetherimide Membrane의 특성)

  • 김완주;최남석;최중구;김인철;김종호;탁태문
    • Membrane Journal
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    • v.9 no.1
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    • pp.1-9
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    • 1999
  • Sulfonated polyetherimide having anionic charge and better hydrophilicity than polyetherimide was prepared by reacting polyetherimide with chlorosulfonic acid. To prepare casting solution, from which the membrane having good performance can produce. Polyvinylpyrrolidone as a pore forming agent and volatile weak solvent such as dichloromethane to foml the dense skin layer were added to the sulfonated polyetherimide / N -methyl-2-pyrrolidone solution. Membrane fabricated sulfonated PEl showed better fouling resistance to the protein than those fabricated PEL because of its hydrophilicity. Solute having negative charge was removed effectively with membrane fabricated from the sulfonated PEl because of its the same electron charge.

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The Electric Breakdown Characteristic of High Density Polyethylene by Making Use of Solution-grown Thin Films (용액법에 의해 작성한 고밀도 폴리에틸렌 박막의 절연파괴(絶緣破壞)특성 연구)

  • Kim, S.K.;Lee, H.W.;Han, S.H.;Park, K.S.;Park, G.M.;Kim, J.S.
    • Proceedings of the KIEE Conference
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    • 1994.07b
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    • pp.1379-1381
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    • 1994
  • In order to investigate the effects of crystal structure in electrical breakdown of polyethylene film. Low molecular materials in polyethylene are removed by the method as follow. Polyethylene was dissolved in xylene and filtered through a glass fiber filter. And then, a polyethylene thin films of thickness $0.5 - 0.9{\mu}m$ are prepared with heat treatment from solution casting. To evaluate the performance of PE film, Electrical breakdown of PE film are measured on M( Al) - I (PE)-M(Al) system.

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Effect of Poly(vinyl alcohol) on the Thermally Induced Conformational Change of Poly(D-Glutamic acid)

  • Cho Chong-Su
    • Bulletin of the Korean Chemical Society
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    • v.3 no.2
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    • pp.60-66
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    • 1982
  • In relation to denaturation of proteins, thermally induced conformational change of poly(D-glutamic acid) was studied in the presence of poly(vinyl alcohol) at low pH, where poly(D-glutamic acid) undergoes a helix-to-${\beta}$ transition without any other polymer. In a dilute solution, poly(vinyl alcohol) enhanced the ${\alpah}-to-{\beta}_1$ transition of poly(D-glutamic acid) due to intermolecular interaction between the two polymers. On the other hand, this conformational change was interrupted to a large extent in a concentrated solution, due to the interpenetration of poly(vinyl alcohol) chain into poly(D-glutamic acid) chain which prevented the intramolecular association of poly(D-glutamic acid) chain. A conformational change from ${\beta}_1\;to\;{\beta}_2$ of poly(D-glutamic acid) was observed for the films obtained by casting during annealing the mixture solutions. The ${\beta}_2$ content in the cast film increased with increasing poly(vinyl alcohol) content in the mixture.

Rabid detection of chloride ions in fresh concrete using a chromium-free paper-based analytical device (µPAD) (경화 전 콘크리트의 염소이온 신속측정 페이퍼 센서 개발에 관한 실험적 연구)

  • Subbiah Karthick;Park, Tae-joon;Lee, Han-Seung
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2023.11a
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    • pp.123-124
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    • 2023
  • This study successfully developed a chromium-free paper-based analytical device (µPAD) for chloride detection in fresh concrete. The sensing materials were chemically synthesized and coated to the paper through drop casting. The fabricated µPAD was thoroughly tested with various concentrations of chloride ions. Upon interaction with the µPAD, the chloride ions in the solution react with a chromium-free silver compound, exhibiting a specific coloring height proportional to the absolute chloride concentration. The height of the color change during a reaction can vary based on the chloride concentration, which allows for predicting the chloride concentration in a solution. The results reveal that µPAD has extraordinary precision in identifying chloride in fresh concrete, which highlights its immense potential for future applications.

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Preparation of Polysulfone Microfiltration Membranes by a Sulfonated Polyethersulfone Additive (술폰산기를 가지는 폴리에테르술폰 첨가제를 이용한 폴리술폰 정밀여과막의 제조)

  • Kim, Nowon;Jung, Boram
    • Membrane Journal
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    • v.27 no.3
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    • pp.273-283
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    • 2017
  • Polysulfone (PSF) is one of an important polymer that has been widely used in the manufacture of asymmetric microfiltration (MF) membranes. PSF membrane is considered as hydrophobic membrane that easily fouled during membrane operation process. The blending method is an effective method for improving the fouling resistance of PSF membranes. sPES (sulfonated polyethersulfone) is one of the useful polymers that can be used in PSF polymer blend method to improve hydrophilicity of PSF membranes. In this study, microfiltration polymer membranes were prepared by using PSF/sPES/PVP/BE/DMF casting solution and water coagulant. The morphology of MF membranes was changed by addition of a small amount of sPES in casting solution. The morphology of the sPES added membranes was changed into a highly asymmetric structure. The active layer grew and mean pore size was decreased by addition of sPES. However, the water flux of PSF/sPES/DMF/PVP/BE membrane was higher than that of PSF/DMF/PVP/BE membrane.

Preparation of Asymmetric Polyethersulfone Membrane and its Gas Separation Performance (폴리이서설폰 비대칭 기체분리막의 제조와 분리성능)

  • 함문기;손우익;이용택;김정훈;이수복
    • Membrane Journal
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    • v.10 no.3
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    • pp.130-138
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    • 2000
  • Polyethersulfone (PES) asymmetric membranes for gas separation were prepared by dry/wet phase inversion method and their separation properties for CO$_2$ and N$_2$ gases were investigated. The effects of important variables such as composition of casting solution and evaporation time in preparation of asymmetric gas membrane on membrane morphology and the separation properties were analyzed and the optimum condition of membrane preparation was established. To compensate the defects like pinholes existed on skin layer of the membrane prepared, the membranes were coated with silicone resin. By comparing separation properties after coating with those before coating, we found that the coating of silicone resin was effective to enhance the separation properties. The casting solution mainly used in this study consisted of PES, N-methyl-2-pyrrolidone, acetone, ethanol and distilled water was used as coagulation agent. It was shown that the selectivity for CO$_2$/N$_2$ was getting higher but the permeability decreases, as the contents of PES and volatile organic solvent and evaporation time increased. The selectivity for CO$_2$/N$_2$ and permeability of CO$_2$ of the membrane prepared under the optimum condition were found to be 61 and 21 GPU, respectively.

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Physical Property and Phase Transformation in a Commercial Dental Casting High Gold Alloy (시판치과주조용 고금합금의 물리적 성질 및 상변태)

  • Lee, Hee-Kyung;Park, Myoung-Ho;Lee, Hwa-Sik
    • Journal of Technologic Dentistry
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    • v.28 no.1
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    • pp.27-41
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    • 2006
  • The physical property and phase transformation in a commercial dental casting high gold alloy was investigated as a function of ageing temperature and time using microvickers hardness tester, X-ray diffraction, optical and electron microscopy and EPMA analyser. 1. With increasing ageing time, the hardness of solution-treated gold alloys increased slowly at the initial stage of ageing treatment at an ageing temperature of $300{\sim}400^{\circ}C$, and it reached a maximum value of hardness at the medium stage. Finally, it decreased gradually during further ageing. The maximum value of hardness at was similar with that of the conventional materials and suitable for using as the crown & bridge. 2. During isothermal ageing at a temperature range of $300{\sim}400^{\circ}C$, three phases consisting of the Au-rich ${\alpha}_1$phase with a face-centered cubic structure, the Pt3Zn ${\alpha}_2$phase with an ordered AuCu3(L12) type(f.c.c.) and the Pt-rich ${\alpha}_3$phase with face-centered cubic structure in solution-treated gold alloys were transformed into different three phases consisting of the ${\alpha}_1$phase, the ${\alpha}_3$phase and the PtZn $\beta$phase with an ordered AuCu I(L10) type. 3. The hardening of gold alloys was attributed to the lattice strains of the matrix resulting from the transformation of the ${\alpha}_2$phase to the $\beta$phase. 4. The softening of gold alloys during over-ageing was attributed to the coarsening of the nodules consisting of the $\beta$phase and ${\alpha}_1$matrix.

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Corrosion of the non-beryllium dental casting Ni-Cr alloys for the denture base framework metal and the porcelain-fused-to-metal crown (베릴륨 불포함 치과 주조용 니켈-크롬 합금 중 금속의치상용 합금과 금속소부도재관용 합금의 부식에 관한연구)

  • Kim, Hong-Sik;Song, Jae-Sang;Park, Soo-Chul
    • Journal of Technologic Dentistry
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    • v.34 no.4
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    • pp.337-344
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    • 2012
  • Purpose: This study examined the corrosion level by alloy type and pH, and used the corrosion levels as the dental health data. The study utilized one Ni-Cr alloy for the full and removable partial denture metal frameworks and two Ni-Cr alloys for porcelain-fused-to-metal crown, among the non-beryllium dental casting non-precious Ni-Cr alloys. Methods: The alloy specimens were manufactured in $10cm^2$ and stored in the corrosive solution(pH 2.2-4.4) in the electrical water bath($37^{\circ}C$) for seven days. Afterwards, the metal ions were quantitatively analyzed using the ICP. Results: Of the three metal alloys, Bellabond-Plus$^{(R)}$alloy and SOLIBOND N$^{(R)}$alloy, with 22% or higher chrome chemical contents, had higher corrosion resistance than Jdium-100$^{(R)}$alloy with 20% chrome chemical content. In all three alloys, the corrosion of Ni was highest, and metal ion corrosion was higher in the pH 2.2 corrosive solution. Conclusion: Although Ni-Cr alloy was not very corrosive, a Ni-allergic patient should not have Ni-Cr alloy prosthesis. The Ni-Cr alloy for porcelain-fused-to-metal crown should be designed for the dental porcelain to cover the whole crown.