• Title/Summary/Keyword: solid lubricating film

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Evaluation of Friction and Wear Characteristics of Carbon-based Solid Lubricant Films for Surface Application of Compressor Parts (압축기 부품소재 표면 적용을 위한 탄소 기반 고체 윤활막의 마찰 및 마모 특성 평가)

  • Lee, Sung-Jun;Kim, Chang-Lae
    • Tribology and Lubricants
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    • v.38 no.5
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    • pp.222-226
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    • 2022
  • Between diaphragms made of stainless steel (SUS), which is the main component of a hydrogen gas compressor, micro-slip occurs owing to repeated bending, resulting in scratches on the surface. The surface scratch of the compressor part is a problem with airtightness, which reduces the efficiency of the compressor; in severe cases, damage is a possibility. In this study, the changes in friction and wear characteristics due to the surface polishing of SUS and carbon-based solid lubricant films (graphene and CNT) were analyzed. Bare SUS, polished SUS, graphene film, and CNT film specimens were prepared. The surface roughness of the SUS was significantly reduced by surface polishing but increased by carbon-based solid lubricating films. In contrast, the friction coefficient maintained a similar value after surface polishing but was significantly reduced by the carbon-based solid lubricant films. In particular, the graphene film exhibited the lowest initial friction coefficient, while the CNT film exhibited the lowest overall average friction coefficient. Regarding the wear rate, polished SUS exhibited the lowest value, but the surface condition of the wear track showed that the carbon-based solid lubricating films were relatively less damaged. Although the wear rate measured was largely attributed to the solid lubricating film peeling off, the SUS surface under the film was considered protected.

An Experimental Study on the Power Transmission Efficiency and Frictional Noise of $MoS_2$-Bonded-Film Coated Reduction Gears (접착형 $MoS_2$고체윤활피막이 코팅된 감속기의 동력전달효율과 소음 특성에 관한 실험적 고찰)

  • 윤의성;공호성;한홍구;오재응
    • Tribology and Lubricants
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    • v.12 no.3
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    • pp.107-114
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    • 1996
  • MoS$_{2}$ bonded film was applied to reduction gears, and its lubricating properties were experimentally evaluated in terms of the power transmission efficiency and the frictional noise with a dynamo-typed gear test rig. Tests were performed in both oil lubrication and dry condition where the rotating velocity and loading torque were varied. In dry condition, MoS$_{2}$ bonded films effected the power transmission efficiency to increase about 5%, and the frictional noise level to decrease about 6 dB under the test operating conditions. It well proved that MoS$_{2}$ bonded films were a very effective solid lubricant for reduction gears. In oil lubricating conditions, the frictional properties of the coated gears were mainly governed by the lubricating oil, and lubricating effects of MoS2 bonded films were not evident. The result suggested that lubricating effect of MoS$_{2}$ bonded films would be limited to prevent a damage of reduction gears in the initial run when they were used in oil lubrication conditions.

Experimental Studies on Friction and Wear of the Solid Lubricating $MoS_2$ Bonded Films (고체윤활용 $MoS_2$Bonded Film의 마찰마모 특성에 관한 실험적 고찰)

  • 공호성;윤의성;한홍구;권오관
    • Tribology and Lubricants
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    • v.12 no.1
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    • pp.15-21
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    • 1996
  • Friction and wear properties of MoS$_2$ bonded films were studied using the Falex testing machine, and their properties were evaluated in terms of the life and the load carrying capacity of the films. MoS$_2$ bonded films were formulated from the mixtures of MoS$_2$ solid particles and epoxyphenol resin, and they were applied onto AISI 4130 steel surface by dipping method to form lubricating bonded films. The results of the life and the load carrying capacity of the films showed that films were mainly affected by the surface temperature arisen from the frictional heat at the contact surface. To obtain enhanced tribological properties of the films, various combinations of solid lubricants and additives with a basic polymer resin were attempted and evaluated. The effects of surface pretreatment, such as sand blast or Zn-phosphating, were also investigated.

A Study on Wear Properties of Solid lubricating Greaphite Materials (고체윤활 Graphite 소재의 마모 특성에 관한 연구)

  • Yang, Hoyoung;Kim, Jaehoon;Kim, Yeonwook;Ha, Jaeseok;Park, Sunghan;Lee, Hwankyu
    • Journal of the Korean Society of Propulsion Engineers
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    • v.17 no.5
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    • pp.95-100
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    • 2013
  • The important design factors for designing solid lubricating of dynamic seal are tightness, wear resistance and lubricant films. In this study, the effect factors influenced solid lubricating properties of the graphite were analyzed and wear behaviour caused for various test conditions was compared with results obtained from reciprocating wear tests. Also the optimal conditions for formation of lubricant films were investigate to evaluate wear properties of graphite materials. The repeated procedure for the formation of wear particles and lubricant films, and the dissipation of lubricant films was estimated the wear mechanisms with changes of wear depth. Therefore the lubricant film of graphite seal was generated by adhesion of wear particles on the worn surface and it was very useful in wear characteristics.

New insights about ice friction obtained from crushing-friction tests on smooth and high-roughness surfaces

  • Gagnon, Robert E.
    • International Journal of Naval Architecture and Ocean Engineering
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    • v.10 no.3
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    • pp.361-366
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    • 2018
  • Ice crushing occurs in many situations that involve a sliding frictional component such as sports involving ice-contact, ice interaction with ship hulls, and ice-on-ice sliding/crushing within glaciers and between interacting sea ice floes. Ice crushing-friction tests were conducted in the lab at $-10^{\circ}C$ using a set of acrylic ice-crushing platens that included a flat smooth surface and a variety of high-roughness surfaces with regular arrays of small prominences. The experiments were part of Phase II tests of the Blade Runners technology for reducing ice-induced vibration. Ice was crushed against the platens where the ice movement had both a vertical and a horizontal component. High-speed imaging through the platens was used to observe the ice contact zone as it evolved during the tests. Vertical crushing rates were in the range 10-30 mm/s and the horizontal sliding rates were in the range 4.14-30 mm/s. Three types of freshwater ice were used. Friction coefficients were extraordinarily low and were proportional to the ratio of the tangential sliding rate and the normal crushing rate. For the rough surfaces all of the friction coefficient variation was determined by the fluid dynamics of a slurry that flowed through channels that developed between leeward-facing facets of the prominences and the moving ice. The slurry originated from a highly-lubricating self-generating squeeze film of ice particles and melt located between the encroaching intact ice and the surfaces.

An Experimental Study on Friction and Wear of Solid Lubricating MoS$_{2}$ Bonded Films at a Block-on-Ring Typed Tribo-tester (미끄럼 운동을 하는 Block-on-Ring 접촉형태에서의 접착형 MoS$_{2}$ 고체윤활 피막의 마찰 마모 특성)

  • 한흥구;공호성;윤의성;권오관
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1996.04b
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    • pp.35-40
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    • 1996
  • Friction and wear behavior of MoS$_{2}$ bonded films were evaluated at a Block-on-Ring typed tribo-tester, and their properties were compared with those of Falex tester in terms of the wear life of the films. Test results showed that friction and wear properties were significantly affected by the test methods of different contact configuration, and the wear life at a Block-on-Ring type tribo-tester was mostly governed by the resin binder. To obtain long wear life of the films, various combinations of solid-resin-content ratio and chemical resin modification were attempted and evaluated. Adhesion properties of resin binders were also measured and compared by using a scratch tester.

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Friction Characteristics of DLC and WC/C (DLC와 WC/C의 마찰특성)

  • Kim, Dong-Wook;Kim, Kyung-Woong
    • Tribology and Lubricants
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    • v.27 no.6
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    • pp.308-313
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    • 2011
  • In this study, friction tests were performed in order to investigate the effect of sliding velocity and normal load on the friction characteristics of DLC (a-C:H) and WC/C (a-C:H:W) using a ball-on-disk type friction tester. DLC and WC/C were deposited on AISI 52100 steel balls. Friction tests against carburized SCM 415 Cr-Mo steel disks were carried out under various sliding velocity (0.1, 0.78, 1.56, 3.13, 6.25, 12.5, 25, 50 and 100 mm/s) and normal load (2.4, 4.8 and 9.6 N) conditions while the relative humidity was 20~40 % R.H. and air temperature was $16{\sim}24^{\circ}C$. As results, kinetic friction coefficients of DLC and WC/C were obtained under each test condition. The results show that the kinetic friction coefficients of DLC and WC/C generally increase with the increase in sliding velocity. And, under the same sliding velocity condition, the kinetic friction coefficients are almost constant regardless of normal load. In addition, the kinetic friction coefficients of DLC are lower than those of WC/C under the same test conditions.