• Transactions of Materials Processing
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• v.10 no.5
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• pp.373-382
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• 2001

Die design by computer simulation has some advantages compared with the conventional method which has performed by designer's experiences and trials and errors. The die filling and solidification process of thixoforming process were simulated by MAGMAsoft/thixo module. Furthermore, the die design for thixoforming was performed with the various geometry shape. The effect of designed gate dimension on filling phenomenon was estimated by filling simulation. The calculated results was compared with experimental data. The free surface phenomenon obtained by experiment have good agreement with computer simulation results. The solidification effect much as prosity and shrinkage for designed semi-solid forging die had been predicted by computer simulation. The designed die for semi-solid forging had been applied to produce of the frame part which is used to airconditious system.

• Journal of the Korean Institute of Intelligent Systems
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• v.15 no.3
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• pp.343-348
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• 2005

This paper describes an automatic finite element (FE) mesh generation for three-dimensional structures consisting of free-form surfaces. This mesh generation process consists of three subprocesses: (a) definition of geometric model, i.e. analysis model, (b) generation of nodes, and (c) generation of elements. One of commercial solid modelers is employed for three-dimensional solid structures. Node is generated if its distance from existing node points is similar to the node spacing function at the point. The node spacing function is well controlled by the fuzzy knowledge processing. The Delaunay method is introduced as a basic tool for element generation. Automatic generation of FE meshes for three-dimensional solid structures holds great benefits for analyses. Practical performances of the present system are demonstrated through several mesh generations for three-dimensional complex geometry.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2004.03a
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• pp.550-559
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• 2004

Theoretical studies have been carried out to examine the influence of the grain geometry-dependent driving forces, which control the internal flow pattern of solid rockets. Numerical studies have been executed with the help of a two-dimensional code. This code solves standard k-omega turbulence equations using the coupled second order implicit unsteady formulation. It has been concluded that the grain port divergence angles have significant leverage on the formation of recirculation bubbles leading for pressure oscillations, flow separation and reattachment. In solid rockets flow reattachment will favour secondary ignition and that will add to the complexity of the starting transient prediction.

• Journal of the Korean Society of Propulsion Engineers
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• v.10 no.4
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• pp.77-84
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• 2006

With the development of micro/nano spacecraft, concepts of micro propulsion are introduced for orbit transfer and drag compensation as well as attitude control. Micro solid propellant thruster has been attention as one of possible solution for micro thruster. In this paper, micro solid propellant thruster is introduced and research on basic components of a micro solid propellant thruster is reported. Micro Pt igniter was fabricated through negative patterning and quantitative effect of geometry was estimated. The characteristic of HTPB/AP solid propellant was investigated to measure the homing velocity. A combustion chamber was fabricated by means of anisotropic etching of photosensitive glass. Finally, micro solid propellant thrusters having various geometries were fabricated and tested.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2000.11a
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• pp.267-271
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• 2000

A part definition must not only provide shape information of a nominal part but also contain non-shape information such as tolerances, surface roughness and material attributes. Although machining features are useful for suitable shape information for process reasoning in the CAPP, they need to be integrated with tolerance information for effective process planning. We develop the tolerance modeler that efficiently integrates machining features with tolerance information for feature-based CAPP It is based on the association of machining features, tolerance features. and tolerances Tolerance features, where tolerances are assigned, are classified into two types; one is the face that is a topological entity on a solid model and the other is the functional geometry that is not referenced to topological entities. The functional geometry is represented by using machining features All the data for representing tolerance information with machining features are stored completely and unambiguously in the independent tolerance structure. The developed tolerance modeler is implemented as a module of a comprehensive feature-based CAPP system.

• International Journal of Precision Engineering and Manufacturing
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• v.3 no.1
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• pp.43-48
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• 2002

This paper describes an automated computer-aided engineering (CAE) system for three-dimensional structures. An automatic finite element mesh-generation technique, which is based on fuzzy knowledge processing and computational geometry techniques, is incorporated into the system, together with a commercial FE analysis code, and a commercial solid modeler. The system allows a geometry model of interest to be automatically converted to different FE models, depending on the physical phenomena of the structures to be analyzed, i.e., electrostatic analysis, stress analysis, modal analysis, and so on. Also, with the aid of multilayer neural networks, the present system allows us to obtain automatically a design window in which a number of satisfactory design solutions exist in a multi-dimensional design parameter space. The developed CAE system is successfully applied to evaluate an electrostatic micromachines.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1996.11a
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• pp.711-715
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• 1996

This paper describes an automated computer-aided engineering (CAE) system for micromachines whose size range 10 to 10$^3$${\mu}{\textrm}{m}$. An automatic finite element mesh generation technique, which is based on the fuzzy knowledge processing and computational geometry techniques, is incorporated into the system, together with one of commercial finite clement (FE) analysis codes, MARC, and one of commercial solid modelers, Designbase. The system allows a geometry model of concern to be a automatically converted to different FE models, depending on physical phenomena to be analyzed, i.e. electrostatic analysis, stress analysis, modal analysis and so on. The FE analysis models are then exported to the FE analysis code, and then analyses are performed. This system is successfully applied to an electrostatic micro actuator.

• Journal of the Society of Naval Architects of Korea
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• v.41 no.2
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• pp.114-120
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• 2004

Propeller blades have complex airfoil section type geometry and the thickness is continuously varied to both its length and cord-wise direction. in the present research, the finite element analysis program PROSTEC (Propeller Stress Evaluation Code) is developed to calculate the structural responses of propeller blades in irregular ship wake field. To represent the curved and skewed geometry of propeller blades accurately, 20-node curved solid element using the quadratic shape function is adopted. Input data for the analysis including the geometry and pressure distribution of propeller blades can be generated automatically from the propeller design program. And to visualize the results of analysis on windows system conveniently, the post processor PROSTEC-POST is developed.

• Journal of the Korean Institute of Intelligent Systems
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• v.19 no.2
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• pp.230-235
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• 2009

This paper describes an automatic finite element mesh generation for finite element analysis of three-dimensional structures. It is consisting of fuzzy knowledge processing, bubble meshing and solid geometry modeler. This novel mesh generation process consists of three subprocesses: (a) definition of geometric model, i.e. analysis model, (b) generation of bubbles, and (c) generation of elements. One of commercial solid modelers is employed for three-dimensional solid structures. Bubble is generated if its distance from existing bubble points is similar to the bubble spacing function at the point. The bubble spacing function is well controlled by the fuzzy knowledge processing. The Delaunay method is introduced as a basic tool for element generation. Automatic generation of finite element for three-dimensional solid structures holds great benefits for analyses. Practical performances of the present system are demonstrated through several mesh generations for 3D geometry.

• Transactions of Materials Processing
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• v.7 no.3
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• pp.215-224
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• 1998

A semi-solid forming has a lot of advantages compared to the die casting. squeeze casting and conventional forging. therefore, semi-solid forming process is now becoming industrial interest for the production of metal components and metal matrix composites. However the material behaviour in the semi-solid temperature range is not sufficiently known although it controls the whole process through forces and geometry evolutions because the behaviour of metal slurries is complex. The semi-solid materials(SSMs) fabricated under electric-magnetic stirring condition is necessary to be applicated in forming process. A reheating conditions were studied with the reheating time holding time and reheating temperatures. The microstructure of SSM(specimen size : d39${\times}$h85) at the condition of heating time 10min and heating temperature 590${\circ}C$ is the most globular and finest one. The microstructure of SSM(specimen size : d76${\times}$h60) reheated under the three step reheating conditions is most globular and finest.