• Title/Summary/Keyword: solid bed

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Modeling of Combustion and Heat transfer in the Iron Ore Sintering Bed;Evaluation of the Calculation Results for Various Cases (제철 소결기 배드 내 연소 및 열전달 모델링;인자 변화에 의한 계산 결과 평가)

  • Yang, Won;Ryu, Chang-Kook;Choi, Sang-Min
    • 한국연소학회:학술대회논문집
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    • 2002.06a
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    • pp.171-178
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    • 2002
  • Numerical simulations of the condition in the iron ore sintering bed are performed for various parameters. The sintering bed is modelled as an unsteady one-dimensional progress of solid material, containing cokes and iron ore. Bed temperature, solid mass and gas species distributions are predicted for various parameters of moisture contents, cokes contents and air suction rates, along with the various particle diameters of the solid for sensitivity analysis. Calculation results show that influences of these parameters on the bed condition should be carefully evaluated for achievement of the self-sustaining combustion without the high temperature section, which can cause the excessive melting in the bed. It suggests that the model should be extended to consider the bed structural change and multiple solid phase, which can treat the inerts and fuel particles separately.

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Combustion Modeling of a Solid Fuel Bed with Consideration of the Multiple Solid Phases (다중 고체상을 고려한 고체 연료층 연소 모델링)

  • Yang, Won;Ryu, Chang-Kook;Choi, Sang-Min
    • 한국연소학회:학술대회논문집
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    • 2003.05a
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    • pp.119-127
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    • 2003
  • In this study we propose an unsteady I-dimensional model of bed combustion with multiple solid phases, which confers a phase on each solid material. This model can be applied to a variety of bed combustion cases of various configurations and ignition methods. It contains fuel combustion, gaseous reaction, heat transfers between each phase, and geometric changes of the solid particles. An iron ore sintering pot is selected for verifying the model validity and simulation results are compared with the limited experimental data set of various coke contents and air supply rates. They predict the experimental results well and show applicabilities to the various system of the fuel bed with various solid materials.

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Modeling of Combustion and Heat Transfer in the Iron Ore Sintering Bed (제철 소결기 베드 내 연소 및 열전달 모델링)

  • Yang, Won;Ryu, Chang-Kook;Choi, Sang-Min
    • Journal of the Korean Society of Combustion
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    • v.7 no.3
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    • pp.23-31
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    • 2002
  • Processes in an iron ore sintering bed can characterized as a relatively uniform progress of fuel, cokes combustion and complicated physical change of solid particles. The sintering bed was modelled as an unsteady one-dimensional progress of the fuel layer, containing two phases: solid and gas. Coke added to the raw mix, of which the amount is about 3.5% of the total weight, was assumed to form a single particle with other components. Numerical simulations of the condition in the iron ore sintering bed were performed for various parameters: moisture contents, cokes contents and air suction rates, along with the various particle diameters of the solid for sensitivity analysis. Calculation results showed that the influence of these parameters on the bed condition should be carefully evaluated, in order to achieve self-sustaining combustion without high temperature section. The model should be extended to consider the bed structural change and multiple solid phase, which could treat the inerts and fuel particles separately.

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Effects of Cyclone and Freeboard Geometry on Solid Entrainment Loss in a Gas-Solid Fluidized Bed (기체-고체 유동층에서 사이클론과 프리보드의 형상이 고체 비산 손실에 미치는 영향)

  • RYU, HO-JUNG;JO, SUNG-HO;LEE, SEUNG-YONG;LEE, DOYEON;NAM, HYUNGSEOK;HWANG, BYUNG WOOK;KIM, HANA;WON, YOO SEOB;KIM, JUNGHWAN;BAEK, JEOM-IN
    • Transactions of the Korean hydrogen and new energy society
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    • v.30 no.4
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    • pp.330-337
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    • 2019
  • Effects of cyclone and freeboard geometry on solid entrainment loss were investigated with two different types of cyclones and bubbling beds in a gas-solid fluidized bed system. The solid entrainment loss was measured by collected fines during continuous solid circulation condition. Bubbling bed which has an expanded freeboard showed less solid entrainment than the bubbling bed which has a straight freeboard. The cyclone which has a wide gas-solid mixture inlet showed less solid entrainment loss than the cyclone which has a narrow gas-solid mixture inlet. Moreover, the cyclone has a wide gas-solid mixture inlet can capture smaller particles.

Industrial Solids Processing Applications - Particle Reaction Models and Bed Reactor Models (산업용 고체 처리 공정 - 입자 반응 및 고정층 반응기 모델링)

  • Ahn, Hyungjun;Choi, Sangmin
    • Journal of the Korean Society of Combustion
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    • v.22 no.2
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    • pp.27-35
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    • 2017
  • This paper reviews the previous industrial solid bed process simulations to provide a better understanding of the modeling approaches to the particle reactions in the bed. Previous modeling studies on waste incinerator, iron ore sintering bed, blast furnace, iron ore pellet indurator, and biomass combustor can be seen on the common ground of unsteady 1-D modeling scheme. Approaches to the particle reaction modeling have been discussed in terms of the status of solid particles in the bed, types of reaction progression in a particle, and the consideration of the intra-particle temperature gradient.

Effects of Operating Variables on the Solid Circulation Rate in a Three-phase Circulating Fluidized Bed

  • Kim, Min Kon;Hong, Sung Kyu;Lim, Dae Ho;Yoo, Dong Jun;Kang, Yong
    • Korean Chemical Engineering Research
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    • v.53 no.4
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    • pp.440-444
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    • 2015
  • Effects of operating variables on the solid circulation rate were investigated in a three-phase circulating fluidized bed, of which inside diameter was 0.102m and height was 3.5m, respectively. Gas velocity, primary and secondary liquid velocities, particle size and height of solid particles piled up in the solid recycle device were chosen as operating variables. The solid circulation rate increased with increasing primary and secondary liquid velocities and height of solid particles piled up in the solid recycle device, but decreased with increasing particle size. The value of solid circulation rate decreased only slightly with increasing gas velocity in the riser. The values of solid circulation rate were well correlated in terms of dimensionless groups within the experimental conditions.

Prediction of Combustion and Heat Transfer in the Sintering Bed of Iron Ore (제철 소결공정의 철광석-코크스 베드에서의 연소와 열전달 해석)

  • Yang, Won;Ryu, Chang-Kook;Choi, Sang-Min
    • 한국연소학회:학술대회논문집
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    • 2001.11a
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    • pp.161-168
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    • 2001
  • Sintering bed of iron ore in the steel making process is one of typical applications of solid fuel bed, which has relatively uniform progress of fuel and simple processes of combustion. The sintering bed was modelled as an unsteady one-dimensional progress of fuel layer containing the two phases of solid and gas. Cokes added to the raw mix of which the amount is about 3.5% of the total weight was assumed to form a single particle with other components. In the early predition results presented in this paper, the flame propagation within the bed was not sustained after the top surface of the bed was ignited with hot gas. It suggests that the model should be extended to consider the multiple solid phase, which can treat the ore particles and the coke particles separately.

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Effects of Geometry and Operating Fluid on the Expansion Behavior of Liquid-Solid Fluidized Beds

  • Mohsen Mozafari-Shamsi;Alireza Malooze;Mohammad Sefid;Mostafa Soroor;Ehsan Mehrabi Gohari
    • Korean Chemical Engineering Research
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    • v.61 no.2
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    • pp.312-321
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    • 2023
  • Fluidized beds have been widely used in industrial applications, which in most of them, the operating fluid is non-Newtonian. In this study, the combination of the lattice Boltzmann method (LBM) and the smoothed profile method has been developed for non-Newtonian power-law fluids. The validation of the obtained model were investigated by experimental correlations. This model has been used for numerical studying of changing the operating fluid and geometrical parameters on the expansion behavior in liquid-solid beds with both Newtonian and non-Newtonian fluids. Investigations were performed for seven different geometries, one Newtonian, and two non-Newtonian fluids. The power-law index was in the range of 0.8 to 1, and the results for the Newtonian fluidized beds show more porosity than the non-Newtonian ones. Furthermore, increasing the power-law index resulted in enhancing the bed porosity. On the other hand, bed porosity was decreased by increasing the initial bed height and the density of the solid particles. Finally, the porosity ratio in the bed was decreased by increasing the solid particle diameter.

Modeling of Coke Combustion and Heat Transfer in an Iron Ore Sintering Bed with Considerations of Multiple Solid Phases (다중 고체상을 고려한 소결기의 코크스 연소-열전달 모델링)

  • Yang, Won;Ryu, Chang-Kook;Choi, Sang-Min
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.79-84
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    • 2003
  • In this study we propose an unsteady I-dimensional model of an iron ore sintering bed with multiple solid phases, which confers a phase on each solid material. This model contains coke combustion, limestone decomposition, gaseous reaction, heat transfers between each phase, and geometric changes of the solid particles. Simulation results are compared with the limited experimental data set of various coke contents and air supply rates. Effect of the coke diameter is also evaluated. They predict the experimental results well and show applicabilities to the various system of the fuel bed with various solid materials.

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Modeling Approach of Solid Particle Bed for the Combustion Environment Control (고체 입자 베드 내 반응 환경 변화를 위한 모델링 접근 방법)

  • Ahn, Hyungjun;Choi, Sangmin
    • 한국연소학회:학술대회논문집
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    • 2013.06a
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    • pp.21-23
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    • 2013
  • Various solid particle materials are treated in the industrial processes including fixed-beds or moving grate beds, and modeling approaches have been widely applied to the processes to predict and evaluate their performance. For this study, the modeling approach was applied to iron ore sintering process with various improvement measures. Based on the previous modeling approach, the changes and effects of the improvement measures were discussed at the point of controlling the combustion environment in the bed.

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