• 제목/요약/키워드: solid

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반고상 성형법에 의한 Mg 합금 박판재의 제조에 관한 연구 (Study on the Fabrication of Mg Alloy Sheet by a Semi-Solid Forming Process)

  • 김정민;박봉구;김기태;정운재
    • 한국주조공학회지
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    • 제22권5호
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    • pp.245-251
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    • 2002
  • Cast AZ91 and extruded AM50 alloys were isothermally heated as solid/liquid coexistent temperatures, and semi-solid formed into sheets. Mold filling ability of semi-solid slurry with different liquid fractions was investigated in relation to process variables such as injection speed and mold temperature. Relatively uniform distribution of solid particle size and liquid fraction were observed throughout the semi-solid formed sheet. AZ91 alloy sheets were also manufactured by conventional die casting and compared with the semi-solid formed. It was found that the surface was more smooth and the dimensional accuracy was higher in case of the semi-solid formed.

박막 성형품의 반응고 성형공정 (Semi-Solid Forming Process of Thin Products)

  • 서판기;정용식;강충길
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2003년도 추계학술대회논문집
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    • pp.60-63
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    • 2003
  • Semi-solid forming is the process of stirring alloy during solidification, making the mixture of liquid and solid, solidifying it, reheating it to the solid-liquid coexistent temperature, and then injecting this semi solid slurry into dies. In the semi-solid die casting process, it is very important to find out the correlation of injection condition, microstructure and mechanical properties. Especially, an improper injection condition is the main cause of liquid segregation and non-homogeneous mechanical properties due to the difference of solid fraction according to the position of the products. To ensure the database requisite to the semi-solid die casting product, it is essential to acquire the mechanical properties considering liquid segregation to the injection condition. In this study, the effect of injection condition on liquid segregation, formability, microstructure and mechanical properties in a thin product was investigated.

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반용융 재료의 압출공정에 관한 유한요소 해석 (Finite Element Analysis of Extrusion Process in Semi-Solid State)

  • 황재호;고대철;민규식;김병민;최재찬
    • 소성∙가공
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    • 제7권4호
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    • pp.364-374
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    • 1998
  • It is the objective of this study to analyze the effect of various process variables on the quality of extruded product and extrusion force for semi-solid extrusion of Al2024 with solid phase structure of globular type by the finite element method. Process variables are initial solid fraction, ram speed, semi-angle of die, and reduction in area. The results of experiment are compared with those of simulation in order to verify the usefulness of the developed finite element program. The flow and deformation of semi-solid alloy are analyzed by coupling by coupling the deformation of porous skeleton and the flow of liquid phase. It is also assumed that initial solid fraction is homogeneous.

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우리나라 다목적 Dam 운영의 문제점과 개선방안 (Problem and Optimum Operational Strategy of Multipurpose Reservoir in Korea)

  • 심순보
    • 기술사
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    • 제19권1호
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    • pp.25-32
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    • 1986
  • The number of visiters to Bukhan Mt. national park, generation quantity of solid waste and collection system were researched to consider a counterplan for the pollution control of the national park and study for developing the effective treatment of solid waste was tried through the proximate analysis of each component containing. Results obtained in this study were summerized as follows; The great part of visitors go on an excursion to the Bukhan Mt. national park during July and August and also, the solid waste was generated nearly a half of the total amount at the same period. The major collection facilities in the national park were waste basket and incineration box. But the incineration box was too large in volume and very far in distance, and its collection period was irregular, so it was cause to the congestion of solid waste and bad smell and dirty. Therefore, to complete collection of solid waste, we must set up the waste basket which able to find within 40~50m from the origination place of solid waste and induce the visitors to throw the solid waste. It was obtained as moisture content: 48.5 wt%, volatile solid: 28.4wt%, fixed solid: 23.1 wt%, lower heating value: 1,320kca1/kg from experimental analysis of solid waste. According to this analysis, the incineration operation is possible, but the generation quantity of solid waste was too small to construct incineration plant for heat recovery. It was found that it is suitable for the aerobic composting by mixing with the night soil which generate in the national park after the recovery of resources such as metals, glasses and plastics.

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저고상율 소재의 유동 및 응고현상을 고려한 레올로지 성형공정해석 (Process Analysis for Rheology Forming Considering Flow and Solidification Phenomena in Lower Solid Fraction)

  • 정영진;조호상;강충길
    • 한국정밀공학회지
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    • 제18권9호
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    • pp.156-164
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    • 2001
  • Two-dimensional solidification analysis during rheology forming process of semi-solid aluminum alloy has been studied. Two-phase fluid flow model to investigate the velocity field and temperature distribution is proposed. The proposed mathematical model is applied to the die shape of the two types. To calculate the velocity and temperature fields during rheology forming process, the earth governing equation correspondent to the liquid and solid region are adapted. Therefore, each numerical models considering the solid and liquid region existing within the semi-solid material have been developed to predict the deflect of rheology forming gnarls. The Arbitrary Boundary Maker And Cell (ABMAC) method is employed to solve the two-phase flow model of the Navier-Stokes equation. Theoretical model on the basis of the two-phase flow model is the mixture rule of solid and liquid phases. This approach is based on the liquid and solid viscosity. The liquid viscosity is pure liquid state value, however solid viscosity is considered as a function of the shear rate, solid fraction and power law curves.

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반고상 온도구역에서 등온유지한 Al-Si, Al-Cu 및 Mg-Al합금의 고상형상 및 조직의 변화 (Variation of Morphology of Solid Particles and Microstructure in Al-Si, Al-Cu and Mg-Al Alloys During Isothermal Heat-Treatment at Semi-Solid Temperatures)

  • 정운재;김기태;홍준표
    • 한국주조공학회지
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    • 제16권6호
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    • pp.556-564
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    • 1996
  • Variation of shape and size of solid particles and solute redistribution in Mg-9wt.%Al, AI-4.5wt.% Cu, and AI-7wt.%Si alloys were investigated when they were heated to semi-solid temperatures and held without stirring. In the case of Mg-9wt.% Al and Al-4.5wt.%Cu alloys, the polygonal shaped solid particles were agglomerated with non-uniform distribution, and there were no disappearance of the solid/solid boundary until the end of melting. But in the case of an Al-7wt.%Si alloys, two or three spherical shaped particles were coalesced or separated individually, and the coalesced particles had no solid/solid interface on the contrary to the prevous case. The maximum size of solid particles during isothermal heating at high temperature was smaller than that at lower temperature, but the time required to reach the maximum size at high temperature was shorter than that at lower temperature. The concentrations of main solute atom whose distribution coefficient is lower than 1, decreased in the primary solid particles as the liquid fraction increased, and the gradient of solute concentration was steeper in Mg-9wt.%Al alloy and Al-4.5wt.%Cu alloy than that of Al-7wt.%Si alloy.

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회수수 안정화제 종류 및 고형분량 변화에 따른 콘크리트의 특성에 관한 연구 (A Study on the Properties of Concrete with the Kinds of Stabilizing Agent and Solid Content)

  • 김기정;김광화;이문환;이세현;한천구
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2003년도 학술.기술논문 발표회
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    • pp.113-117
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    • 2003
  • In this study is investigated the various properties of concrete with the kinds of stabilizing agent of recycling water and solid content in order to suggest a practical use of recycling water. According to the results, fluidity and air content varies slightly with the kinds of stabilizing agent and solid content, but does not make a big difference. Setting time does not differ remarkably from plain concrete at 20℃, but is shortened with an increase of solid content. Bleeding is reduced more largely in the case of S than in the case of R, and is not influenced by solid content. Compressive strength is equal or decreases in comparison with plain concrete at solid content of I and 50%, and shows the highest value at solid content of 3%. Length change by drying shrinkage is larger than plain concrete at solid content of 5%, and decreases at solid content of I and 3%. Therefore, it proves that the influence of the kinds of stabilizing agent is minute, and solid content is most effective at 3%.

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반용융 재료의 압출공정에 관한 유한요소해석 (Finite Element Analysis of Extrusion Process in Semi-Solid State)

  • 황재호;고대철;민규식;김병민;최재찬
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1997년도 고액공존금속의 성형기술 심포지엄
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    • pp.5-15
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    • 1997
  • It is the objective of this study that by conducting the serni-solid extrusion using A12024, the effect of various process variables on the quality of extruded product and extrusion force is understood. The results of experiment are compared with those of finite element simulation in order to verify the effectiveness of the developed FE-simulation code. In order to simulate densification in the deformation of serni-solid material, the semi-solid material is assumed to be composed of solid region as porous skeleton following compressible visco-plastic model and liquid region following Darcy's equation for the liquid flow saturated in the interstitial space. Then the flow and deformation of the semi-solid alloy are analyzed by coupling the deformation of the porous skeleton and the flow of the eutectic liquid. It is assumed that initial solid fraction is homogeneous. Yield and plastic potential function presented by Kuhn and constitutive model developed by Gunasekera are used for solid skeleton.

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B-Rep 솔리드모델을 이용한 머시닝 센터용 CAC/CAM 시스템 개발(1): 반모서리 자료구조의 B-Rep 솔리드모델러에 관한 연구 (Development of Smart CAD/CAM System for Machining Center Based on B-Rep Solid Modeling Techniques (I) (A Study on the B-Rep Solid Modeler using Half Edge Data Structure))

  • 양희구;김석일
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1994년도 추계학술대회 논문집
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    • pp.689-694
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    • 1994
  • In this paper, to develop a smart CAD/CAM system for systematically performing from the 3-D solid shape design of products to the CNC cutting operation of products by a machining center, a B-Rep solid modeler is realized based on the half edge data structure. Because the B-Rep solid modeler has the various capabilities related to the solid definition functions such as the creation operation of primitives and the translational and rotational sweep operation, the solid manipulation functions such as the split operation and the Boolean set operation, and the solid inversion function for effectively using the data structure, the 3-D solid shape of products can be easily designed and constructed. Also, besides the automatic generation of CNC code, the B-Rep solid modeler can be used as a powerful tool for realizing the automatic generation of finite elements, the interference check between solids, the structural design of machine tools and robots and so on.

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회수수 안정화제 종류 및 고형분량 변화에 따른 콘크리트의 특성에 관한 연구 (A Study on the Properties of Concrete with the Kinds of Stabilizing Agent and Solid Content)

  • 김기정;김광화;이문환;이세현;한천구
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2003년도 학술.기술논문발표회
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    • pp.113-117
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    • 2003
  • In this study is investigated the various properties of concrete with the kinds of stabilizing agent of recycling water and solid content in order to suggest a practical use of recycling water According to the results. fluidity and air content varies slightly with the kinds of stabilizing agent and solid content, but does not make a big difference. Setting time does not differ remarkably from plain concrete at 2$0^{\circ}C$, but is shortened with an increase of solid content. Bleeding is reduced more largely in the case of S than in the case of R, and is not influenced by solid content. Compressive strength is equal or decreases in comparison with plain concrete at solid content of 1 and 5%, and shows the highest value at solid content of 3%. Length change by drying shrinkage is larger than plain concrete at solid content of 5%, and decreases at solid content of 1 and 3%. Therefore, it proves that the influence of the kinds of stabilizing agent is minute, and solid content is most effective at 3%.

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