• 제목/요약/키워드: solar cell manufacturing

검색결과 176건 처리시간 0.026초

웨이퍼 접착 텍스쳐링 방식을 이용한 다결정 실리콘 태양전지 제조 (Fabrication of Multi-crystalline Silicon Solar Cell by using Wafer Adhesion Texturing Method)

  • 윤석일;노시철;최정호;정종대;서화일
    • 반도체디스플레이기술학회지
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    • 제15권4호
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    • pp.67-72
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    • 2016
  • In this study, the texturing and the emitter formation processes were carried out with the wafer adhesion method to increase the productivity and reduce the production cost of the multi-crystalline silicon solar cell. After fabricating $156{\times}156mm$ solar cell according to the wafer adhesion method, the operation characteristics were analyzed and compared with those of the solar cell fabricated by the standard process method. In the case of a solar cell formed by the wafer adhesion method, it showed Jsc of $32.87mA/cm^2$, Voc of 0.612V, FF of 78.04% and efficiency of 15.71% respectively. The efficiency of the solar cell formed by the wafer adhesion method was 0.1% higher than that of the solar cell formed by the standard method. In addition, the productivity of the texturing and the emitter formation processes is expected to be approximately doubled. Therefore, it is expected that the manufacturing cost of the multi-crystalline solar cell can be reduced due to the improved productivity compared with the standard process.

a-Si 박막형 태양전지의 잔류응력 해석에 관한 연구 (A Study on the Residual Stress Analysis of a-Si Thin Film Solar Cell)

  • 허장욱;김동욱;최성대
    • 한국기계가공학회지
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    • 제12권2호
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    • pp.14-19
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    • 2013
  • The size and distribution of residual stresses and the effect of the minimum mesh size were investigated by the a-Si thin film solar cell. Attributed to the difference in coefficient of thermal expansion of the a-Si and Ag concentrated residual stresses at the joint interface of dissimilar materials. The ${\sigma}y$ and ${\tau}xy$ didn't appear in the central part, but ${\sigma}x$ existed. However, ${\sigma}x$, ${\sigma}y$ and ${\tau}xy$ appeared in the edge part and concentrated residual stresses at the interface between a-Si and Ag. Minimum mesh size gets smaller, the concentration of ${\sigma}y$ was significantly and existence area was reduced. As a result, the failure of thin film solar cells during the cutting process can be explained by the residual stresses.

적층구조로 형성된 PCB형 태양전지용 BusBar의 성능에 관한 연구 (The Research on Performance of PCB type of Solar cell BusBar Formed by Layer Structure)

  • 전택종;조남철;이채문
    • 한국태양에너지학회:학술대회논문집
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    • 한국태양에너지학회 2012년도 춘계학술발표대회 논문집
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    • pp.102-107
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    • 2012
  • The purpose of thesis is to improve output of solar cell module by enhancing transmission efficiency. To improve transmission efficiency, transmission interconnection ribbon which is used to connect solar cells and busbar which contacts with it has been improved. To secure reliability, comparison research on output of solar cell modules has been conducted by manufacturing PCB module formed by laminated metal with the same output. The result of this research is based on a output efficiency test of modules by comparing electric conductivity of soldering busbar and laminated PCV type of busbar.

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Compositional SIMS Depth Profiling of CIGS film

  • 김경중;황혜현;장종식;정용덕
    • 한국진공학회:학술대회논문집
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    • 한국진공학회 2011년도 제40회 동계학술대회 초록집
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    • pp.367-367
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    • 2011
  • CIGS solar cell with copper, indium, gallium and selenium is a second generation solar cells for the lowering of the manufacturing cost. The relative ratio of the four elements is one of the most important measurement issues because the photovoltaic property of CIGS solar cell depends on the crystalline structure of the CIGS layer. However, there is no useful analysis method for the composition of the CIGS layer. Recently, AES depth profiling analysis of CIGS films has been studied with a reference material certified by inductively coupled plasma optical emission spectroscopy. However, there are some problems in AES depth profiling analysis of CIGS films. In this study, the in-depth profiling analysis was investigated by secondary ion mass spectrometry (SIMS) depth profiling analysis. We will present the compositional depth profiling of CIGS films by SIMS and its applications for the development of CIGS solar cells with high efficiency.

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고효율 염료감응 태양전지 모듈 (High Efficiency Dye-Sensitized Solar Cell Module)

  • 손정호;강만구;류광선;장순호;박남규
    • 한국신재생에너지학회:학술대회논문집
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    • 한국신재생에너지학회 2005년도 춘계학술대회
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    • pp.147-149
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    • 2005
  • Synthesis of $TiO_2$ nanoparticle paste is one of the important technologies in dye-sensitized solar cells (DSSC). Performances of the DSSCs from synthesized $TiO_2$ nanoparticle paste was similar or better than those from commercial sources. In addition. cell efficiency was further improved by using large scattering $TiO_2$ particles. Those results was utilized in manufacturing high efficiency DSSC modules.

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Automated Wafer Separation from the Stacked Array of Solar Cell Silicon Wafers Using Continuous Water Jet

  • Kim, Kyoung-Jin;Kim, Dong-Joo;Kwak, Ho-Sang
    • 반도체디스플레이기술학회지
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    • 제9권2호
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    • pp.21-25
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    • 2010
  • In response to the industrial needs for automated handling of very thin solar cell wafers, this paper presents the design concept for the individual wafer separation from the stacked wafers by utilizing continuous water jet. The experimental apparatus for automated wafer separation was constructed and it includes the water jet system and the microprocessor controlled wafer stack advancing system. Through a series of tests, the performance of the proposed design is quantified into the success rate of single wafer separation and the rapidity of processing wafer stack. Also, the inclination angle of wafer equipped cartridge and the water jet flowrate are found to be important parameters to be considered for process optimization. The proposed design shows the concept for fast and efficient processing of wafer separation and can be implemented in the automated manufacturing of silicon based solar cell wafers.

태양전지용 경면 제조 공정에 대한 연구 (A Study on Mirror Surface Manufacturing Process for Solar Cell)

  • 이종권;박지환;송태환;류근걸;이윤배
    • 한국산학기술학회논문지
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    • 제4권1호
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    • pp.47-49
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    • 2003
  • 태양전지에 소모되는 비용중의 30% 이상이 silicon 기판의 가공 및 silicon자체의 비용이다. 본 연구에서는 이러한 비운을 절감하기 위해 silicon기판대신 STS 304를 사용하고자 한다. STS 304를 태양전지용 기판으로 사용하기 위해서는 고도천 연마된 표면을 필수조건으로 하기 때문에 STS 304에 전해연마를 실시하여 AFM으로 표면의 거칠기를 살펴보았다 또 한, 표면 조도의 향상을 위해 최적의 연마조건에서 leveller를 첨가하였다. 인산($H_3PO_4$)을 기본으로 한 전해연마액에 2A의 전류와 극간거리 0.7cm의 조건하에서 STS 304의 최적 전해연마조건을 찾기 위해 전해액의 온도는 $80^{\circ}C{\sim}120^{\circ}C$, 연마시간은 3~2분간 전해연마를 실시하였다. 그 결과 2A/$cm^2$, $80^{\circ}C$, 10분에서 27.9nm의 표면조도를 보였으며, leveller로 사용된 glycerine, ethylene glycol, propylene glycol의 영향을 연구하였다. Leveller 중에서는 ethylene glycol을 0.4g/l 첨가하였을 때 표면조도가 약 15nm로서 그 효과가 가장 좋았다.

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고집광 태양광 발전을 위한 렌즈 및 광 파이프 특성 시뮬레이션 (Simulation of Characteristics of Lens and Light Pipe for High Concentration Solar PV System)

  • 유광선;신구환;차원호;명로훈;김용식;정호윤;김동균;강기환
    • 한국태양에너지학회:학술대회논문집
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    • 한국태양에너지학회 2011년도 춘계학술발표대회 논문집
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    • pp.282-286
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    • 2011
  • The artificial increase in the solar intensity incident on solar cells using lenses or mirrors can allow solar cells to generate equivalent power with a lower cost. In application areas of Fresnel lenses as solar concentrators, several variations of design were devised and tested. Some PV systems still use commercially available flat Fresnel lenses as concentrators. In this study, we designed and optimized flat Fresnel lens and the 'light pipe' to develop 500X concentrated solar PV system. We performed rigorous ray tracing simulation of the flat Fresnel lens and light-pipe. The light-pipe can play imporatant roles of redistributing solar energy at the solar cell and increase the mechanical tolerance so that it can increase the lifetime of the high-concentration solar PV system and decrease the cost of manufacturing. To investigate the sensitivity of the solar power generated by the concentrated solar PV according to the performance of lens and light pipe, we performed raytracing and executed a simulation of electrical performance of the solar cell when it is exposed to the non-uniform illumination. We could conclude that we can generate 95 % or more energy compared with the energy that can be generated by perfectly uniform illumination once the total energy is given the same.

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선택적 에미터 결정질 실리콘 태양전지 제작을 위한 할로겐 램프 장치 개발 (Equipment Manufacturing of Lamp Heating to Fabricate Selective Emitter Silicon Solar Cell)

  • 한규민;최성진;이희덕;송희은
    • 한국태양에너지학회 논문집
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    • 제32권5호
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    • pp.102-107
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    • 2012
  • Halogen lamp was applied to fabricate the selective emitter crystalline silicon solar cell. In selective emitter structure, the recombination of minority carriers is reduced with heavily doped emitter under metal grid, consequently improving the conversion efficiency. Laser selective emitter process which is recently used the most generally induces the damage on the silicon surface. However the lamp has enough heat to form heavily doped emitter layer by diffusing phosphorus from PSG without surface damage. In this work, we have studied to find the design and the suitable condition for halogen lamp such as power, time, temperature and figured out the possibility to fabricate the selective emitter silicon solar cell by lamp heating. The sheet resistance with $100{\Omega}/{\Box}$ was lower to $50{\Omega}/{\Box}$ after halogen lamp treatment. Heat transfer to lightly doped emitter region was blocked by using the shadow mask.

다공성 실리콘을 적용한 결정질 실리콘 태양전지에 관한 연구 (The research of porous Si for crystalline silicon solar cells)

  • 이재두;김민정;이수홍
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2010년도 하계학술대회 논문집
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    • pp.235-235
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    • 2010
  • The Anti-reflection coating(ARC) properties can be formed on silicon substrate using a simple electrochemical etching technique. This etching step can be improve solar cell efficiency for a solar cell manufacturing process. This paper is based on the removal of silicon atoms from the surface a layer of porous silicon(PSi). Porous silicon is form by anodization and can be obtained in an electrolyte with hydrofluoric. It have demonstrated the feasibility of a very efficient porous Si layer, prepared by a simple, cost effective, electrochemical etching method. We expect our research can results approaching to lower than 10% of reflectance by optimization of process parametaer.

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