• Title/Summary/Keyword: slurry materials

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Research Trends of Rheology Forming and Their Solutions to Mass Production (금속레오로지 소재성형의 연구동향 및 대량생산을 위한 해결 방안)

  • 강충길
    • Transactions of Materials Processing
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    • v.11 no.2
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    • pp.123-131
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    • 2002
  • The rheology process is net shape manufaturing technology to high of automobile part and improve the mechanical properties. For the rheology forming process, Phase and globular microstructure are very important. The equipments to make a rheology alloys with slurry statement have been introduced. Therefore, the Problems to Produce a rheology alloyas with continuous process had also been investigated to make Production in industries. The validity of the introduced rheology Process is investigated by comparing the reported thixoforming results. Therefore, the many advantage of rheology process to be reduced the reheating Process and billet fabrication method has been expressed in terms of mass production, in the future.

Formation Mechanism of Aragonite by Substitute of Mg2+ Ions

  • Choi, Kyung-Sun;Park, Jin-Koo;Ahn, Ji-Whan;Kim, Hwan
    • Journal of the Korean Ceramic Society
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    • v.41 no.12 s.271
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    • pp.889-892
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    • 2004
  • Acicular type aragonite precipitated calcium carbonate was synthesized by carbonation reaction of $Ca(OH)_2$ slurry and $CO_2$ gas. As increasing the initial concentration of $Mg^{2+}$ ion, calcite crystal phase substantially decreased while that of aragonite crystal phase increased. According to XRD and EDS analysis, it was found that the addition of $MgCl_2$ induced the $Mg^{2+}$ ion to substitute in $Ca^{2+}$ ion site of calcite lattice then the unstabled calcite structure be resolved, consequently the growth of calcite structure is interrupted while the growth of aragonite structure is expedited.

Forging Process with Al6061 Alloy Rheology Material by Electromagnetic Stirring System (전자교반을 응용한 Al6061 레오로지 소재의 단조공정)

  • Kang, S.S.;Oh, S.W.;Kang, C.G.
    • Transactions of Materials Processing
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    • v.16 no.6
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    • pp.443-446
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    • 2007
  • The semi-solid process has been developed near net-shape components for kinds of methods. Thixo-forming with reheating prepared billet and rheo-forming with cooled melt until semi-solid state. Material is applied electromagnetic stirring system to slurry with aluminum 6061 alloy. An experiment has variation factors which are pressure, solid-fraction, stirring current and stirring time. The mechanical properties are compared to forge sample with to apply heat treatment T6. This study is researched function a virtual pressure and fine shape zone. Optimum pressure is found to prevent defect of porosity.

Development of Multiple CMP Monitoring System for Consumable Designs

  • Park, Sun-Joon;Park, Boum-Young;Kim, Sung-Ryul;Jeong, Hae-Do;Kim, Hyoung-Jae
    • Transactions on Electrical and Electronic Materials
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    • v.8 no.1
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    • pp.11-14
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    • 2007
  • Consumables used in Chemical Mechanical Polishing (CMP) have been played important role to improve quality and productivity. Since the properties of consumables constantly change with various reasons, such as shelf time, manufactured time, lot to lot variation from supplier and so on, CMP results are not constant during the process. Also, CMP process results are affected by multiple sources from wafer, conditioner, pad and slurry. Therefore, multiple sensing systems are required to monitor CMP process variation. In this paper, the authors focus on development of monitoring system for CMP process which consist of force, temperature and displacement sensor to measure the signal from CMP process. With monitoring systems mentioned above, complex CMP phenomena can be investigated more clearly.

Diagnosis of Liquid Ejector Performance with Numerical Analysis (수치해석을 이용한 액체용 Ejector 성능진단 기법)

  • Kim, Bum-Shin;Jang, Suck-Won;Jung, Hoon
    • Proceedings of the KSME Conference
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    • 2000.11a
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    • pp.856-860
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    • 2000
  • Liquid ejector is widely used for power plant water pump, marine pump and transportation of solid materials. It has high working confidence and simple configuration. However, It is not easy to know performance degradation of ejectors in field. When the geometry of ejector is complicate, the diagnosis of faults is required more skillful method without disassemble. This paper gives numerical method to predict cause of $45^{\circ}$ slurry suction ejector performance degradation.

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The Manufacturing and Analysis of Planar Dielectric materials for Integrated LC Resonant Module (집적 LC공진 모듈용 평판 유전체의 제조와 물성)

  • Park, Woo-Young;Kim, Jong-Ryung;An, Yong-Woon;Oh, Young-Woo;Kim, Hyun-Sik
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2003.07a
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    • pp.497-501
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    • 2003
  • In order to manufacture ceramic capacitors for the industrial electronic parts application using Tape casting method, the dielectric properties as a functions of sintering temperatures and the fabrication conditions of green sheet were investigated to consider the possibility of applications. When the mixing ratio of powder and solvent in slurry was 65:35, the uniform and dense green sheets was obtained. The dielectric constant was increased as the sintering temperature Over 94% of relative density and high were obtained to the specimens sintered at $1000^{\circ}C$. We can find that the device sintered at higher temperature than $1000^{\circ}C$ showed the relative density over 94% and the dielectric constant over 2000.

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The Treatment of Organic Wastewater using Thermophilic Oxic Process (고온호기발효공법을 이용한 유기성폐수의 처리)

  • 유순주;류재근;서윤수;도삼유평
    • Journal of environmental and Sanitary engineering
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    • v.10 no.2
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    • pp.13-22
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    • 1995
  • Most of small- scale livestock facility have difficulties to treat organic wastewater by activated sludge process as distinguished feces and urine. The organic wastewater discharged have characteristics of slurry, high concentration of BOD, 55 etc. This study was performed to estimate suitable condition for the application of packing materials, air flow, pollutant load and so on as important parameter to treat organic wastewater by thermopile oxlc process. As a result obtained at this experiments the most suitable condition for BOD load, air flow indicate 3.0kg · m$^{-3}$ day$^{-1}$,50 ∼ 100L· min$^{-1}$ m$^{-3}$, respectively, and we knew that it was necessary to add waste contained high calories to degrade about 80% of pollutant among waste- water. It showed that plastic material can be used as packing media because it can be provided as inhabitation for microorganism owing to intensity of material and characteristic of keeping moisture.

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Studies on Grain Size Refinement for Rheocasting of Hypereutectic Al-18% Si by Using Sieve Type Mechanical Stirrer (과공정 Al-18% Si 합금의 레올로지 성형시 기계적 교반을 이용한 입자 미세화 연구)

  • 강용기;박진욱;강성수;강충길;문영훈
    • Transactions of Materials Processing
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    • v.9 no.4
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    • pp.389-394
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    • 2000
  • The studies on gram size refinement for rheocast processing of hypereutectic Al-18%Si alloys have been investigated in the present study. To increase the efficiency of mechanical stirring, sieve type stirrer are newly designed and implemented for rheocasting of hypereutectic Al-18%Si alloy. Mechanical stirring of semi-solid slurry by using sieve type mechanical stirrer results in morphological changes of the primary Si particles, from angular rod shape to near spherical shape and uniform distribution of proeutectic Si. The remarkable spheroidization of Primary Si Particles and distributional uniformity of proeutectic Si show well the efficiency of sieve type mechanical stirring method which can accelerate the coalescence-fracture-wear of the individual particles by strong turbulent flow between lattices during rotation of sieve type stirrer.

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A Study on the Characteristics of Salt Spray Test of Roll Formed and Zn-Ni Electrodeposited Steel Bolts (전조 후 Zn-Ni 전기도금한 강 볼트의 염수분무 특성에 관한 연구)

  • Hamrakulov, B.;Son, Y.H.;Kim, I.
    • Transactions of Materials Processing
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    • v.21 no.5
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    • pp.330-335
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    • 2012
  • Roll formed steel bolts are electrodeposited with Zn-Ni to protect themselves from corrosion. However, white storage stain or white rust(corrosion) is found on Zn-Ni electrodeposited surface of steel bolts when they are exposed to moisture. In this paper a new process is introduced to protect Zn-Ni electrodeposited steel bolt from white storage stain or white rust for a long time under the salt spray test and high humidity test conditions. The better corrosion resistance could be gotten by the additional process of Ni-P electroless deposition and heat treatment to conventional manufacturing method of Zn-Ni coated steel bolt. The corrosion resistance of Zn-Al powder slurry coated steel bolt showed better than that of Zn-Ni electrodeposited one.

A Study on Novel Conditioning for CMP (화학기계적연마(CMP) 컨디셔닝에 관한 연구)

  • Lee, Sung-Hoon;Kim, Hyoung-Jae;Ahn, Dae-Gyun;Jeong, Hae-Do
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.5 s.98
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    • pp.40-47
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    • 1999
  • In CMP for semiconductor wafer films, the acceptable within-chip planarity, within-wafer and wafer-to-wafer nonuniformity could be achieved by conditioning. The role of conditioning is to remove continuously polishing residues from pad and to maintain the initial pad surface pores. To reach these requirements, the diamond grits disk has been considered as a conventional conditioner. However, we have investigated many defects as scratch on wafers out of diamond grits shedding, contaminations from bonding materials, and pad pore subsidences by over-conditioning. So, this paper studies the effect of ultrasonic vibration in CMP conditioning as a representative. The effect of ultrasonic vibration was certified through ILD, Metal CMP.

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