• 한국세라믹학회지
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• 제39권8호
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• pp.775-782
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• 2002

세라믹 분말을 이용하여 슬러리와 분산제의 농도에 따른 조대입자 함량평가에 대한 연구를 수행하였다. 시판용의 알루미나 분말을 조대입자 분리용 시료로 사용하였으며, 분산제로는 sodium hexametaphosphate와 sodium polyacrylate를 사용하였다. 알루미나 농도의 증가 및 분산제 농도의 감소에 따라 조대입자의 함량이 증가하였다. 슬러리 내의 시료농도가 1.0wt%이고, 시료에 대해 1.0wt%의 분산제를 첨가하였을 때 조대입자의 함량이 가장 작게 측정됨을 알 수 있었다. 고분자 분산제인 sodium polyacrylate를 사용하여 sodium hexametaphosphate보다 조대입자의 함량이 크게 측정되었다. 실험횟수가 증가함에 따라, 체의 질량이 일정한 비율로 감소하는 경향을 나타냈다. 조대입자의 함량을 알고 있는 임의의 슬러리를 제조하여 실험을 실시한 결과, 본 연구에서 사용한 습식 체분리 방법은 조대입자 함량평가에 적합한 것으로 사료된다.

• 한국재료학회지
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• 제16권9호
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• pp.533-537
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• 2006

The effects of binary solvent mixtures with various ratios of toluene and ethanol on the properties of slurries and green sheets were investigated. Viscosity of slurry was changed by varying the ratio of solvent mixture which affected the solubility of binder. The relative solvency behavior of a solvent mixture could be predicted with the Hildebrand solubility parameter(${\delta}$) and hydrogen bonding index( ${\gamma}$). The minimum viscosity, the best dispersion of binder, was reached at the composition of toluene:ethanol=4:6, which corresponded to our forecast. The mechanical properties of green sheets related to evaporation of solvents were influenced by the composition of the solvent mixture. At the azeotrope the skin was formed on a drying cast during the drying process because of fast evaporation. At a range of concentrations over 50wt% toluene, green sheets could not be fully dried at low temperature due to excessive toluene. The mechanical properties of green sheets were excellent at the azeotrope-like composition of toluene:ethanol=4:6 which has a little excess of toluene over the azeotrope.

• 한국세라믹학회지
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• 제47권6호
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• pp.566-571
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• 2010

Dispersion behavior of the slurries consisted of bimodal-type AlN powders was examined in non-aqueous solvent system. Azotropic solvent system and copolymer acidic dispersant were applied to the slurries. Measurements of the sedimentation height and the viscosity of the each slurry, and the test of particle size distribution of the each powder sample were conducted as examinations for the dispersion behavior at the various dispersant contents. The bimodal-type particle size distribution was continued after addition of the dispersant and small particle portions were increased as the dispersant content increases. The density of the green sheet was also increased as the dispersant content increases and a green density of $2.114\;g/cm^3$ was obtained at the sample prepared from 2.4 wt% dispersant content. The increase of large particle portions resulted in the surface defects of the green sheets.

• 한국분말재료학회지
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• 제24권2호
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• pp.147-152
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• 2017

Spherical-type zirconia granules are successfully fabricated by a spray-drying process using a water solvent slurry, and the change in the green density of the granule powder compacts is examined according to the organic polymers used. Two organic binders, polyvinyl alcohol (PVA) and 2-hydroxyethyl methacrylate (HEMA), which are dissolved in a water solvent and have different degrees of polymerization, are applied to the slurry with a plasticizer (polyethylene glycol). The granules employing a binder with a higher degree of polymerization (PVA) are not broken under a uniaxial press; consequently, they exhibit a poor green density of $2.4g/cm^3$. In contrast, the granule powder compacts employing a binder with a lower degree of polymerization (HEMA) show a higher density of $2.6g/cm^3$ with an increase in plasticizer content. The packing behavior of the granule powders for each organic polymer system is studied by examining the microstructure of the fracture surface at different applied pressures.

• 한국전기전자재료학회논문지
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• 제28권12호
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• pp.781-786
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• 2015

It is necessary for ferrite sheets to be fabricated with high packing density for excellent electrical properties and high strength. In this study, the relationship between the warpage and the packing density of ferrite green sheet, was investigated with amount variation of organic additives. With 0.4 wt% of dispersant, the packing density was about 48% and warpage appeared 0.5~1.3 mm high. With 1.4 wt% of dispersant, the packing density increased up to 57% and warpage appeared 0.8~2.1 mm high. With high packing density, warpage appeared along the edges of specimen, while with low packing density, deformation appeared over whole specimen inhomogeneously. It is thought that inhomogeneous deformation after sintering came from the inhomogeneity in green sheet prepared with badly dispersed slurry. With good homogeneity in green sheet from well-dispersed slurry, isotropic shrinkage is thought to have occurred along the distance from center to edges of specimen during sintering.

• 한국세라믹학회지
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• 제43권10호
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• pp.635-639
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• 2006

Dispersion behavior of the slurries consisted of Pb or Bi-based glass frits, which are used for the fabrication of green sheet as PDP front panel transparent dielectric, was examined in non-aqueous solvent system. Measurements of sedimentation height and viscosity were conducted to determine proper dispersion condition in the various solvent and dispersant system. Azotropic compound and ethyl acetate were used as the solvent and ammonium-type dispersant was applied to the slurries. All slurries were dispersed well in azotropic solvent system involving 20$\sim$50 vol% ethyl acetate at 2$\sim$3 wt% dispersant content. Especially, dispersion behavior was notably improved in the addition of ethyl acetate in the Bi-based frit slurry.

• 한국세라믹학회지
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• 제50권6호
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• pp.460-465
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• 2013

Plate-shaped inorganic particles are coated onto a stainless steel substrate by the electrophoretic deposition of a precursor slurry which includes the inorganic particles of $Al_2O_3$ and polymer resin in mixed solvents to mimic the abalone shell structure, which is a composite of plate-shaped inorganic particles and organic interlayer binding materials with a layered orientation. The process parameters of the electrophoretic deposition include the voltage, coating time, and conductivity of the substrate. In addition, the suspension parameters are the particle size, concentration, viscosity, conductivity, and stability. We prepared an organic-inorganic composite coating with a high inorganic solid content by arraying the plate-shaped $Al_2O_3$ particles and electrophoretic resin via an electrophoretic deposition method. We analyzed the effect of the slurry composition and the electrophoretic deposition process parameters on the physical, mechanical and thermal properties of the coating layer, i.e., the thickness, density, particle orientation, Young's modulus and thermogravimetric analysis results.

• Tribology and Lubricants
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• 제37권6호
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• pp.208-212
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• 2021

Chemical mechanical polishing (CMP) is a key technology used for the global planarization of thin films in semiconductor production and smoothing the surface of substrate materials. CMP is a type of hybrid process using a material removal mechanism that forms a chemically reacted layer on the surface of a material owing to chemical elements included in a slurry and mechanically removes the chemically reacted layer using abrasive particles. Sapphire is known as a material that requires considerable time to remove materials through CMP owing to its high hardness and chemical stability. This study introduces a technology using electrolytic ionization and ultraviolet (UV) light in sapphire CMP and compares it with the existing CMP method from the perspective of the material removal rate (MRR). The technology proposed in the study experimentally confirms that the MRR of sapphire CMP can be increased by approximately 29.9, which is judged as a result of the generation of hydroxyl radicals (·OH) in the slurry. In the future, studies from various perspectives, such as the material removal mechanism and surface chemical reaction analysis of CMP technology using electrolytic ionization and UV, are required, and a tribological approach is also required to understand the mechanical removal of chemically reacted layers.

• 한국분말재료학회지
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• 제30권5호
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• pp.424-430
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• 2023

YAG phosphor powders were fabricated by the atmospheric plasma spraying method with the spray-dried spherical YAG precursor. The YAG precursor slurry for the spray drying process was prepared by the PVA solution chemical processing utilizing a domestic easy-sintered aluminum oxide (Al₂O₃) powder as a seed. The homogenous and viscous slurry resulted in dense granules, not hollow or porous particles. The synthesized phosphor powders demonstrated a stable YAG phase, and excellent fluorescence properties of approximately 115% compared with commercial YAG:Ce³⁺ powder. The microstructure of the phosphor powder had a perfect spherical shape and an average particle size of approx imately 30 ㎛. As a result of the PKG test of the YAG phosphor powder, the synthesized phosphor powders exhibited an outstanding luminous intensity, and a peak wavelength was observed at 531 nm.

• 한국세라믹학회지
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• 제39권9호
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• pp.822-828
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• 2002

$ZrO_2$ 첨가량 변화에 따른 전기적 특성과 고주파 대용량 세라믹 캐패시터 제조공정 조건을 규명하기 위하여 고주파 대용량 세라믹 캐패시터의 제조 및 전기적 특성에 관하여 연구하였다. 단위 캐패시터는 테이프 캐스팅법으로 제조되었으며, 유전체 및 바인더의 최적조성은 57.5∼60.0: 42.5∼40.0 wt%이다. 슬러리의 점도는 4000∼5000 cps이며, 이 슬러리를 사용하여 제조한 그린 테이프는 뛰어난 캐스팅 상태를 유지하고 있다. 80$^{\circ}C$에서 200 kg/$cm^2$의 성형압으로 성형함으로서 최적의 적층 상태를 얻을 수 있었다. 단위 캐패시터의 전기적 특성, 특히 절연파괴 특성을 증진시키기 위하여 $ZrO_2$를 첨가하였다. $ZrO_2$ 첨가량이 1 wt%에서부터 5 wt%까지 첨가한 경우에는 단위 캐패시터의 유전상수 및 유전손실에 큰 영향을 미치지 못하였다. 또한 유전상수도 10 kHz에서 500 kHz 사이의 주파수 범위에서 큰 변호가 없었다. 내전압은 3 wt%를 첨가한 경우 $CaZrO_3$에 형성 및 입자크기 감소로 인하여 증진됨을 확인할 수 있었다.