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Effect of Organic Additives on Microstructure and Green Density of Zirconia Granules Using Water Solvent

유기첨가제가 수계에서 제조된 지르코니아 과립의 미세구조 및 성형밀도에 미치는 영향

  • Jung, Ji-Hwan (Department of Advanced Materials Science and Engineering, Mokpo National University) ;
  • Lee, Sang-Jin (Department of Advanced Materials Science and Engineering, Mokpo National University)
  • 정지환 (국립목포대학교 신소재공학과) ;
  • 이상진 (국립목포대학교 신소재공학과)
  • Received : 2017.03.06
  • Accepted : 2017.04.08
  • Published : 2017.04.28

Abstract

Spherical-type zirconia granules are successfully fabricated by a spray-drying process using a water solvent slurry, and the change in the green density of the granule powder compacts is examined according to the organic polymers used. Two organic binders, polyvinyl alcohol (PVA) and 2-hydroxyethyl methacrylate (HEMA), which are dissolved in a water solvent and have different degrees of polymerization, are applied to the slurry with a plasticizer (polyethylene glycol). The granules employing a binder with a higher degree of polymerization (PVA) are not broken under a uniaxial press; consequently, they exhibit a poor green density of $2.4g/cm^3$. In contrast, the granule powder compacts employing a binder with a lower degree of polymerization (HEMA) show a higher density of $2.6g/cm^3$ with an increase in plasticizer content. The packing behavior of the granule powders for each organic polymer system is studied by examining the microstructure of the fracture surface at different applied pressures.

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