• Title/Summary/Keyword: slurry coating

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Bend Resistance of Polymer Cement Slurry Coated Reinforcing bars (폴리머 시멘트 슬러리 도장철근의 내굴곡성)

  • 김현기;김민호;장성주;김완기;소양섭
    • Proceedings of the Korea Concrete Institute Conference
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    • 2001.05a
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    • pp.1017-1022
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    • 2001
  • The bend resistance of coated reinforcing bar is greatly influenced by adhesion strength of bar and coating materials and transformation of coating materials to the bar. Expecially, tearing state or a limited microscopic cracks are predicted on the inside and outside of bending angle because of adhesion strength and elongation is very different with types of polymer materials using bar coating, and these parts are accelerated corrosion as penetration of bar corrosion effects factor. In this study, cement modified polymer are prepared four types and differ from polymer cement ratio of 50% and 100%, coating thickness of 250$\mu$m and 450$\mu$m, coating number, curing age of 3, 7, 14 and 280days, and then tested bend resistance as bending angle $90^{\circ}$, $135^{\circ}$ and $180^{\circ}$ for observe the microscopic demage effect according as bar bend. From the test results, when is used cement modified polymer as coating materials of bar, St/BA is showed excellent bend resistance than a polyacrylic emulsion and SBR because of softness. But it is to need attention because as coating parts are pressed down and tearing, also experimental study is proceeded to corrosion potential on the inside and outside of coated reinforcing bar.

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Pull-Out Bond Properties of Polymer Cement Coated Rebars in HSC (고강도콘크리트에서 폴리머 시멘트 슬러리 도장철근의 인발부착특성)

  • 김민호;김완기;소양섭
    • Proceedings of the Korea Concrete Institute Conference
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    • 2002.05a
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    • pp.215-220
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    • 2002
  • Epoxy-coated re-bar was partly used to the structures and put to practical use, but were not economical and appeared to have defects such as the diminishing of long term bond strength between concrete. The study of polymer cement slurry coated re-bar was started in order to complement the defect of epoxy coated re-bar, and ever since the basic properties appeared to be excellent. But, study of bond properties embedded in concrete specimens was insufficient until now. This study attempts to examine the possibility of improving the bond strength of polymer cement slurry coated re-bar between concrete specimens in accordance with ACI Code and KS Code through pull-out test of 150mm$\times$150mm$\times$150mm substrates with polymer cement slurry coated re-bar having polymer cement ratios of 50%, 75% and 100%, coating thickness 250${\mu}{\textrm}{m}$, 450 ${\mu}{\textrm}{m}$ and with curing ages of 3, 7 and 28 days. High strength concrete was designed having a compressive strength of 500kgf/cm2 as specified. Practical bond length ranges of 55 and 85mm were applied to each of specimen. The bond strength of polymer cement slurry coated re-bar using St/BA-1 and St/BA-2 was compared to that of plain re-bar. The results of this study showed that the bond strength of 55mm bond length was much higher than that of 85mm bond length.

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Dye-sensitized Solar Cells with Mesoporous TiO2 Film Manufactured by Spin Coating Methode (스핀코팅법에 의해 제조되어진 나노다공질 TiO2 전극막을 이용한 염료감응형 태양전지)

  • 구보근;이동윤;이원재;김현주;송재성
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.17 no.9
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    • pp.1001-1005
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    • 2004
  • Rye-sensitized solar cell (DSSC) is a new class of solar cell, which consists of nanoporous TiO$_2$ electrode, dye-sensitizer, electrolyte, and counter electrode. Such cell is operated in sunlight via the principle of photosynthetic electrochemistry. In order to obtain the good dispersion of nano size TiO$_2$ particles In slurry, the pH of solvent, the sort and quantify of solvent additive and the quantity of surfactant were adjusted. As results, the lower the pH of solvent was the lower the viscosity of the slurry became. The addition of ethylene glycol and propylene glycol to dilute HNO$_3$ brought about the lowering of viscosity and the enhancement of stability in slurry. The addition of surfactant lowered the viscosity of slurry. It was possible to obtain the homogeneous and uniformly dispersed mesoporous TiO$_2$ film using the dilute HNO$_3$ solvent of pH 2 with the addition of ethylene glycol and neutral surfactant. DSSC was assembled with TiO$_2$ electrode and Pt electrode, and its photoelectric property was measured using the monochromatic wavelength in the rangee of 350∼700 nm.

Tensile Properties and Adhesion of Hybrid-Type Anti-Corrosion Polymer Cement Slurry (하이브리드형 방식 폴리머 시멘트 슬러리의 인장특성 및 접착성)

  • Jo, Young-Kug
    • Journal of the Korea Concrete Institute
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    • v.20 no.5
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    • pp.635-642
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    • 2008
  • In recent years, epoxy-coated reinforcing bars have been widely used in order to prevent the corrosion of ordinary reinforcing bar. However, they have a bad balance between performance and cost. Especially, they have a brittleness properties, low bond strength to cement concrete and no good bend-ability in the field. The purpose of this study is to evaluate the tensile properties and adhesion of hybrid-type anti-corrosion polymer cement slurry (PCS). PCSs are prepared with four types polymer dispersions using fly ash and silica fume, and tested for proper coating thickness, tensile properties, adhesion to steel plate and bend-ability. From the test results, the viscosity of PCS is effected by polymer dispersion types, and is a little decreased by using fly ash. The coating thickness of PCS has a proper thickness at polymer-binder ratio of 100%. It is apparent that the coating thickness has various values according to viscosity of PCS, water-binder ratio and polymer-binder rato. PCS has a good various anticorrosion properties and physical properties such as tensile strength, adhesion and bend-ability. It is also recommended that proper coating thickness to reinforcing bar is in the ranges of 150 to $250{\mu}m$ for bond strength, adhesion and bend-ability. It is also expected that the coated reinforcing bar using PCS is widely used instead of epoxy coated reinforcing bar in the industrial field.

A Study on Protection of Stainless Steel Substrate against Corrosion in Molten Carbonate by Formation of Aluminum Diffusive Layer Using a Slurry Coating Method (슬러리 코팅법에 의한 스테인레스 스틸 표면에서의 알루미늄 확산막 제조 및 용융탄산염 내에서의 내식 특성 연구)

  • Nam S. W.;Hwang E. R.;Magtanyuk A. P.;Hong M. Z.;Lim T. H.;Oh I. -H.;Hong S. -A.
    • Journal of the Korean Electrochemical Society
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    • v.3 no.3
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    • pp.136-140
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    • 2000
  • A stainless steel separator for a molten carbonate fuel cell is usually coated with aluminum diffusive layer to protect its surface against corrosion by the molten carbonate at high temperatures. In this study, a relatively simple method was devised to form the aluminum diffusive layer on a stainless steel substrate. Slurry coating of aluminum on the substrate followed by heat treatment under reducing atmosphere at $650\~800^{\circ}C$ produced the aluminum diffusive layer of $25\~80{\mu}m$ thickness. The thickness of aluminum diffusive layer increased with increasing the temperature or duration of the heat-treatment. The corrosion resistance against molten carbonate under oxidizing atmosphere was significantly improved by aluminum diffusive layer formed by the sluny painting and heat treatment method. Moreover, the sample prepared in this study showed corrosion behavior similar to the sample with aluminum diffusive layer prepared by ion vapor deposition and heat treatment.

Characteristics of (Ca,Sr)-doped LaCrO3 Coating Layer for Ceramic Interconnect of Solid Oxide Fuel Cell (고체산화물 연료전지용 (Ca,Sr)도핑된 LaCrO3계 세라믹 연결재 코팅층의 특성 연구)

  • Lee, Gil-Yong;Peck, Dong-Hyun;Song, Rak-Hyun
    • Journal of the Korean Electrochemical Society
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    • v.8 no.4
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    • pp.162-167
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    • 2005
  • Using Pechini method, we synthesized the $La_{0.6}Ca_{0.41}CrO_3$ (LCC41) and $La_{0.8}Sr_{0.05}Ca_{0.15}CrO_3$ (LSCC) powders for slurry dip coating, and $La_{0.75}Ca_{0.27}CrO_3$ (LCC27) powder for air plasma spray coating. The sintering property of the powders and their coating properties were investigated. The average particle sizes of the LCC41, LSCC, LCC27 were 0.6, 0.9, $1.5{\mu}m$, respectively. The relative density of LCC41 bulk was to be found about 98%. The LSCC coating on anode support prevented Ca migration of the coated LCC41 on the anode some or less, which was confirmed from EDS result. The air plasma spray-coated LCC27 with the dip-coated LCC41 were more dense and showed better electrical conductivity than those of the air plasma spray-coated LCC27 and the dip-coated LSCC and LSCC41. The LCC41 and LCC27 showed good electrical conductivities, but the LSCC had a poor electrical conductivity probably due to low sinterability

Phytogenic silver nanoparticles (Alstonia scholaris) incorporated with epoxy coating on PVC materials and their biofilm degradation studies

  • Supraja, Nookala;Tollamadugu, Naga Venkata Krishna Vara Prasad;Adam, S.
    • Advances in nano research
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    • v.4 no.4
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    • pp.281-294
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    • 2016
  • The advantages of nano-scale materials (size 1-99 nm in at least in one dimension) could be realized with their potential applications in diversified avenues. Herein, we report for the first time on the successful synthesis of homogeneous epoxy coatings containing phytogenic silver nanoparticles (Ag) on PVC and glass substrates by room-temperature curing of fully mixed epoxy slurry diluted by acetone. Alstonia scholaris bark extract was used to reduce and stabilize the silver ions. The surface morphology and mechanical properties of these coatings were characterized using the techniques like, UV-Vis (UV-Visible) spectrophotometry, X-ray diffraction (XRD), Fourier transform infrared spectrophotometry (FT-IR), Epifluorescence microscopy and scanning electron microscopy (SEM). The effect of incorporating Ag nanoparticles on the biofilm (scale) resistant epoxy-coated PVC was investigated by total viable counts ($CFU/cm^2$) from epoxy coating from (Initial) $1^{st}$ day to $25^{th}$ days. The phytogenic Ag nanoparticles were found to be significantly improving the microstructure of the coating matrix and thus enhanced the anti-biofilm performance of the epoxy coating. In addition, the antimicrobial mechanism of Ag nanoparticles played an important role in improving the anti-biofilm performance of these epoxy coatings.

Fabrication and Characteristics of Anode-Supported Tube for Solid Oxide Fuel Cell (습식법에 의한 고체산화물 연료전지용 연료극 지지체관의 제조 및 특성 연구)

  • Kim, Eung-Yong;Song, Rak-Hyeon;Im, Yeong-Eon
    • Korean Journal of Materials Research
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    • v.10 no.10
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    • pp.659-664
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    • 2000
  • To develop anode-supported tubular cell with proper porosity, we have investigated the anode substrate and t the electrolyte-coated anode tube. The anode substrate was manufactured as a function of carbon content in the range of 20 to 50 vol.%. As the carbon COntent increased, the porosity of the anode substrate increased slightly and the carbon c content with proper porosity is found to be 30 vol.%. The anode-supported tube was fabricated by extrusion process a and the electrolyte layer was coated on the anode tube by slurry coating process. The anode-supported tube was cofired successfully at $^1400{\circ}C$ in air. The porosity of the anode tube was 35%. From the gas permeation test, the anode t tube was found to be porous enough for gas supply. On the other hand, the anode-supported tube with electrolyte layer indicated a very low gas permeation rate. This means that the coated electrolyte was dense.

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Cold Rolling Process for the Matrix Fabrication of the Mcfc (용융탄산염형 연료전지의 전해질 매트릭스에 관한 연구)

  • Park, Sang-Kill;Rho, Chang-Joo
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.27 no.2
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    • pp.125-131
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    • 1991
  • Electrolyte matrix fabrication process can be classifed as hot pressing, tape casting, callendering, electrophoretic deposition. however, these have limits in practice. Hot pressing is cumbersome method, because of careful heating and cooling. Furthermore, the perfected tile is so fragile that it is difficult to fit in a cell. Therefore this method is not adequate for mass production of the electrolyte matrix. Using electrophoretic deposition method, a very thin matrix can be made, but many attempts of the electrolyte embeding were found to be failure. Tape casting and callendering methods are employed in most of the matrix fabrication for the present. But these methods require lots of water as a solvent, so that coating of the LiAlO sub(2) with electrolyte is difficult. Recently, hot roll milling method has been developed and the perfected matrix was proved to be free from crack. The method, however, needs a roller to make a matrix and a perfected matrix is carefully striped off from the cooled roller. Therefore, this method requires a long time due to the cooling process. The author proposes a cold rolling process. On this method, heated slurry of the LiAlO sub(2) mixed with binder, is rolled with a cold roller. The heated slurry dose not adhere to the roller, since contacted hot slurry is rapidly solidified. Therefore fabrication speed is increased, without getting rid of merits of the hot rolling process.

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