• 제목/요약/키워드: sliding parts

검색결과 140건 처리시간 0.021초

수송기기 유압 실린더 블록 재료의 Fe-Cu 계면반응 특성 (A Characteristic of Fe-Cu Interfacial Reaction in the Hydraulic Cylinder Block for Vehicle Parts)

  • 김해지;김남경
    • 한국기계가공학회지
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    • 제3권1호
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    • pp.90-94
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    • 2004
  • Generally, a hydraulic cylinder block which is one of a vehicle parts that plays Important role in excavator power transmission, has copper alloy separation phenomenon by sliding motion between metals in high pressure condition. In this paper, to solve this problem, the interfacial reaction layer of Fe-Cu With SCM440 and copper alloy is studied through the melting method. As the result of this study, it is found that the interfacial reaction layer of $1{\mu}m$ created in the interface of Fe-Cu which has very strong physical bonding. It has been also confirmed that the melting method can improve life of the hydraulic cylinder block.

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Biotribological Properties of TZP/Al2O3 Ceramics for Biomechanical Applications

  • Lee, Deuk-Yong;Lee, Se-Jong;Jang, Ju-Woong;Kim, Hak-Kwan;Kim, Dae-Joon
    • 한국세라믹학회지
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    • 제40권6호
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    • pp.525-529
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    • 2003
  • Biotribological properties, such as wear rate and friction coefficient, of 3Y-TZP and Low Temperature Degradation (LTD) free materials were investigated via a ball(SiC)-on-plate sliding wear test to evaluate the relationship between wear mechanism and phase transformation. Wear test was conducted with a sliding speed of 0.035 m/s at room temperature and at 25$0^{\circ}C$ in air under a normal load of 49 N, respectively. Although friction coefficient of 3Y-TZP was the lowest due to the fine grain size, the highest wear loss and rate were observed due to the debris of monoclinic grains introduced during sliding and their values increased drastically with raising temperature. However, the biotribological properties of LTD-free materials were insensitive to temperature due to the inertness of the phase transformation, suggesting that they may be applicable to the biomechanical parts.

Sliding Mode Observer Driver IC Integrated Gate Driver for Sensorless Speed Control of Wide Power Range of PMSMs

  • Oh, Jimin;Kim, Minki;Heo, Sewan;Suk, Jung-Hee;Yang, Yil Suk;Park, Ki-Tae;Kim, Jinsung
    • ETRI Journal
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    • 제37권6호
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    • pp.1176-1187
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    • 2015
  • This work proposes a highly efficient sensorless motor driver chip for various permanent-magnet synchronous motors (PMSMs) in a wide power range. The motor driver chip is composed of two important parts. The digital part is a sensorless controller consisting mainly of an angle estimation block and a speed control block. The analog part consists of a gate driver, which is able to sense the phase current of a motor. The sensorless algorithms adapted in this paper include a sliding mode observer (SMO) method that has high robust characteristics regarding parameter variations of PMSMs. Fabricated SMO chips detect back electromotive force signals. Furthermore, motor current-sensing blocks are included with a 10-bit successive approximation analog-to-digital converter and various gain current amplifiers for proper sensorless operations. Through a fabricated SMO chip, we were able to demonstrate rated powers of 32 W, 200 W, and 1,500 W.

경계윤활에서 기계 부품 소재의 트라이볼로지적 특성에 관한 연구 (Study on Tribological Characteristics of Machine Component in Boundary Lubrication)

  • 김명구;서국진;남자현;김대은
    • Tribology and Lubricants
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    • 제35권6호
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    • pp.356-361
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    • 2019
  • The friction and wear between machine components directly influence the energy loss and failure in various machines. Therefore, there is always a demand for finding methods to reduce friction and wear. Of the possible methods, lubrication is a widely used method for reducing friction and wear. In the case of lubrication, it is important to analyze the tribological behavior in the boundary lubrication because most of friction and wear occurs in the boundary lubrication regime. Cast iron has been regarded as a good material for industrial applications due to the excellent mechanical properties and high productivity. Especially, nodular cast iron is a material that shows better mechanical properties and wear-resistance compared with cast iron due to inclusion of spheroidal graphite. In this work, we investigated the tribological characteristics of nodular cast iron with respect to different counter parts in boundary lubrication regime. Sliding tests were conducted with SUJ2, ZrO2, Si3N4 balls as counter parts using a pin-on-disk type tribotester. The results showed different friction and wear behaviors with different counter parts. The case of ZrO2 showed the lowest wear rate in specimen and no significant ball wear. In case of SUJ2, it showed similar wear rate with ZrO2 case in specimen and the highest friction coefficient. The case of Si3N4 showed the lowest friction coefficient, 33% lower than the case of SUJ2. It showed 16.9 times larger wear rate in specimen and 43% larger wear rate in ball compared to that of the SUJ2 case.

프레팅 마멸에 의한 접촉 응력 및 표면현상 변화 예측에 관한 연구 (A study on estimating of contact pressure and surface shape change due to fretting wear)

  • 김종성;이상돈;조용주
    • Tribology and Lubricants
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    • 제25권2호
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    • pp.114-119
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    • 2009
  • Fretting occurs wherever short amplitude reciprocating sliding between contacting surfaces is sustained for a large number of cycles. The fundamental characteristic of fretting is the very small amplitude of sliding and combination of different wear mechanism. Predicting wear is important to enhance reliability of the parts. The objective of this paper is to predict fretting wear by using a contact analysis considering wear process. This construction will give us important information to know a property of fretting wear.

마찰면에서 자여 진동에 의해 발생되는 스퀼 소음에 관한 연구 (A Study on the Squeal Noise generated by Self-excited Vibration in Friction surface)

  • 이해철
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 1998년도 추계학술대회 논문집
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    • pp.90-96
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    • 1998
  • There are various noises generated by friction. Among the rest, eliminating squeal noise generated during braking is an important task for the improvement of vehicle passengers' comfort. The parameters affecting brake squeal noise are the material properties of the braking pad, the dynamic properties of the brake parts and the dimensions of the brake assemble etc. Also, the squeal noise changes its inherent form(i.e. its sound pressure level and its frequency) with the normal load and sliding speed. In this study, the characteristics of brake squeal noise generated by friction is analyzed experimentally. The experiment focused on the analysis of friction self-excited vibrationand squeal noise level. Friction self-excited vibration is caused by the dry friction between pads and rotor, and occurs as a function of their relative sliding speeds. And Friction self-excited vibration is raised the brake squeal noise.

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자전거 시뮬레이터용 4자유도 운동판의 설계 및 추적 제어 (Design and Tracking Control of 4-DOF Motion Platform for Bicycle Simulator)

  • 성지원;신재철;이종원
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2001년도 추계학술대회논문집 I
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    • pp.235-240
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    • 2001
  • A four degrees of freedom (dof) motion platform for bicycle simulator is developed. The motion platform, capable of the vertical linear and three angular motions, is designed based on analysis of the typical motion characteristics revealed by the existing six dof bicycle simulator. The platform essentially consists of two parts: the three dof parallel manipulator, consisting of a moving platform, a fixed base and three actuators, and the turntable to generate the yaw motion. The nonlinear kinematics and dynamics of the three dof parallel manipulator with multiple closed loop chains are analyzed for tracking control of the motion platform. The tracking performances of the three control schemes are experimentally compared: the computed torque method (CTM), the sliding mode control (SMC) and the PD control. The CTM and SMC, incorporated with the system dynamics model, are found to be equally better in performance than the PD controller, irrespective of the presence of external disturbance.

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모터싸이클 브레이크 디스크의 열응력 해석에 관한 연구 (A Study on Thermal Stress Analysis of Motorcycle Disk Brake)

  • 류미라;문성동;박흥식
    • Tribology and Lubricants
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    • 제24권6호
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    • pp.308-314
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    • 2008
  • The thermal stress have an effect on the frictional factor such as applied load, sliding speed, sliding distance and number of ventilated disk hole. However, it is difficult to know the mutual relation of these factors on thermal stress of motorcycle break disk. For this, temperature of motorcycle break disk is measured using a disk-on-pad type friction tester with full factorial design containing above 4 elements. and the thermal stress analysis of it was carried out using with ANSYS workbench. From this study, the result was shown that the regression equation which have a trust rate of 95% for thermal stress presumption of motorcycle break disk with frictional factor was composed. It is possible to apply for another automobile parts.

디스크 브레이크의 마찰면에서 발생되는 스퀼소음에 관한 실험적 연구 (An Experimental Study on the Squeal Noise Generated in Friction Surface of Disk Brake)

  • 이해철;이원평;차경옥
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2000년도 추계학술대회논문집 - 한국공작기계학회
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    • pp.26-31
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    • 2000
  • There are various noises generated by friction. Among the rest, eliminating squeal noise generated during braking is an important task for the improvement of vehicle passengers' comfort. The parameters affecting brake squeal noise are the material properties of the braking pad, the dynamic properties of the brake parts and the dimensions of the brake assembly etc. Also, the squeal noise changes its inherent form with the normal load and sliding speed. In this study, the characteristics of brake squeal noise generated by friction is analyzed experimentally. The experiment focused on the analysis of friction self-excited vibration and squeal noise level. Friction self-excited vibration is caused by the dry friction between pads and rotor, and occurs as a function of their relative sliding speeds. And Friction self-excited vibration is raised the brake squeal noise.

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복합재 연소관의 쐐기형 체결부 구조 해석 (The Structural Analysis of Wedge Joint in Composite Motor Case)

  • 황태경;도영대;김유준
    • 한국추진공학회지
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    • 제4권3호
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    • pp.64-73
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    • 2000
  • 본 체결부는 필라멘트 와인딩으로 제작된 연소관, 복합재 쐐기 그리고 알루미늄 내부 링으로 구성된다. 여기서 연소관은 헬리컬 층과 후프 층으로 이루어져 있다. 이러한 복합재 연소관의 성능 향상을 위해 체결부의 설계 변수에 따른 유한 요소 응력 해석이 수행되었다. 이때 접착 층을 난-소성 거동 재질로, 쐐기부와 알루미늄 링간의 접촉 상태는 ABAQUS의 접촉 표면 요소로 모사 되었다. 또한 해석 결과의 정확성을 입증하기 위해 내압에 의한 체결부 밀림 변위와 연소관 몸체의 원주 방향 변형도를 수압 시험과 비교하였다. 쐐기와 알루미늄 링간의 완벽 접착은 쐐기와 연소관간의 접착 층에 높은 전단 변형을 발생시켜 체결부 조기 파괴의 원인이 된다. 쐐기와 알루미늄 링간의 미 접착은 쐐기와 연소관사이의 접착 층 전단 응력을 감소시키는 반면 내부 알루미늄 링의 미끄러짐 거동으로 체결부 복합재의 반경 방향 변형을 증가시켜 파괴를 유발하였다. 그러나 쐐기부와 알루미늄 링간의 미접착 상태에서, 원주 방향 와인딩으로 체결부 지점을 보강한 경우, 알루미늄 링의 미끌어짐이 억제되어 체결부 지점의 복합재 원주 방향 변형값이 감소했다.

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