• 제목/요약/키워드: site inspection

검색결과 448건 처리시간 0.026초

자동차 부품 누락 방지를 위한 자동 선별 시스템 (Development of a Inspection System for Automotive Part)

  • 신석우;이종훈;박상흡
    • 한국산학기술학회논문지
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    • 제18권10호
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    • pp.756-760
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    • 2017
  • 자동차 부품 업체에서는 납기 준수, 생산 원가 절감, 품질 관리 향상 등의 고객의 필수적인 요구 사항를 만족하기 위하여 자동화를 추진하고 있다. 현재의 수작업을 통한 육안 검사 공정에서는 이러한 필수 요구 사항을 만족하기에는 불가능하다. 따라서 본 연구에서는 품질 관리 개선을 위하여 도어 힌지 브라켓 부품에 대한 현재의 수작업 육안 검사 공정을 대체할 수 있는 자동 선별 시스템을 제안하고자 한다. 본 제안은 도어 힌지 브라켓 부품의 용접너트 누락 불량 발생을 방지하여 고객사의 검사 요구사항 등을 만족할 수 있도록 설계하였다. 검사 공정 알고리즘 및 유사 척도 매칭 알고리즘 프로그램을 자동 선별 시스템에 적용하여 정상 제품과 불량 제품을 구별할 수 있도록 하였다. 검사 공정 알고리즘 및 유사 척도 매칭 알고리즘의 검증 시험을 통하여 검출정확도 98%의 성공적인 검사 결과를 나타내었고 이를 생산 현장에 적용하여 불량 제품감소에 따른 생산성 향상에 기여하였다.

빅데이터를 활용한 AI 기반 우선점검 대상현장 선정 모델 (AI-based Construction Site Prioritization for Safety Inspection Using Big Data)

  • 황윤호;지석호;이현승;정현준
    • 대한토목학회논문집
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    • 제42권6호
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    • pp.843-852
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    • 2022
  • 지속적인 안전관리에도 불구하고 매년 건설업 근로자 사망율은 줄어들지 않는 추세다. 이에 따라 건설현장 사고를 예방하기 위한 다양한 연구가 진행 중이다. 본 논문에서는 건설공사 비용 50억원 미만의 건설현장 중 건설사고가 발생할 것으로 예상되는 현장을 우선적으로 선별하는 AI기반 우선점검대상 선정 모델을 개발하였다. 특히, 적용한 AI 알고리즘 중 분류분석에서 가장 뛰어난 성능(사고발생예측 AUC-ROC 90.48 %)을 보인 랜덤 포레스트를 모델 개발에 활용하였으며, 건설사고를 유발하는 주요한 요인으로는 공사비, 총공사일수, 공사실적평가액이 확인되었다. 본 연구를 통해 점검인력 효율화와 건설사고에 대한 선제적 대응의 결과로 8년간 약 917.7 % ROI(투자수익률)를 기대할 수 있다.

Study of combinations of site operating states for multi-unit PSA

  • Yoo, Heejong;Jin, Kyungho;Heo, Gyunyoung
    • Nuclear Engineering and Technology
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    • 제53권10호
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    • pp.3247-3255
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    • 2021
  • As Probabilistic Safety Assessments (PSAs) are thoroughly conducted for the Site Operating States (SOSs) for a single unit, multi-unit Probabilistic Safety Assessments (MUPSAs) are ongoing worldwide to address new technical challenges or issues. In South Korea, the determination of the site operating states for a single site requires a logical approach with reasonable assumptions due to the fact that there are 4-8 operating units for each site. This paper suggests a simulation model that gives a reasonable expectation of the site operation states using the Monte-Carlo method as a stochastic approach and deterministic aspects such as operational policies. Statistical hypothesis tests were conducted so that the reliance of the simulation results can be guaranteed. In this study, 7 units of the Kori site were analysed as a case study. The result shows that the fraction of full power for all 7 units is nearly 0.45. For situations when more than two units are not in operation, the highest fraction combination was obtained for Plant Operation State (POS) 8, which is the stage of inspection and repairment. By entering various site operation scenarios, the simulation model can be used for the analysis of other site operation states.

모바일 기술 및 웹을 활용한 콘크리트 품질시험 및 문서관리 시스템 개발 (Development of Concrete Quality Inspection and Document Management System Using Mobile and Web Technologies)

  • 김영석;이재권;정운석
    • 한국건설관리학회논문집
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    • 제9권4호
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    • pp.193-205
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    • 2008
  • 공동주택 습식 공사의 주 재료인 콘크리트는 불량 발생 시 시공 후 개선이 어려울 뿐만 아니라 부실공사로 인한 건물 붕괴 등 대형 사고의 원인이 될 수 있으므로 콘크리트 품질시험의 중요성은 매우 크다고 할 수 있다. 콘크리트 품질시험은 크게 품질시험 관리 조직이 수행하는 시험업무와 문서관리 업무로 구분된다. 콘크리트 품질시험 업무 후 발생되는 정보 및 문서의 양이 과다하고, 결재 시 잦은 이동을 해야 하는 비효율적인 업무 프로세스는 품질 관리원기 업무량을 증가시키므로 품질시험 업무의 투명성 및 품질 이력 데이터의 신뢰성을 저하시키는 문제점을 지니고 있다. 본 연구에서는 최근 급속도로 발전하고 있는 정보기술을 콘크리트 품질시험 분야에 활용하여 품질시험 시 발생되는 정보를 수집하고, 품질시험 관련 문서관리 업무를 효율적으로 수행할 수 있도록 지원하는 PDA 및 웹 기반 품질시험 관리 시스템의 프로토타입을 제시하고자 한다. 본 연구는 품질시험 관련 조직의 업무량을 절감시키고 품질시험을 적시에 수행할 수 있도록 함으로써 품질시험 업무의 투명성 및 품질 이력 데이터의 신뢰성을 향상시킬 수 있을 것으로 기대된다.

Automatic Inspection of Reactor Vessel Welds using an Underwater Mobile Robot guided by a Laser Pointer

  • Kim, Jae-Hee;Lee, Jae-Cheol
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 2004년도 ICCAS
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    • pp.1116-1120
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    • 2004
  • In the nuclear power plant, there are several cylindrical vessels such as reactor vessel, pressuriser and so on. The vessels are usually constructed by welding large rolled plates, forged sections or nozzle pipes together. In order to assure the integrity of the vessel, these welds should be periodically inspected using sensors such as ultrasonic transducer or visual cameras. This inspection is usually conducted under water to minimize exposure to the radioactively contaminated vessel walls. The inspections have been performed by using a conventional inspection machine with a big structural sturdy column, however, it is so huge and heavy that maintenance and handling of the machine are extremely difficult. It requires much effort to transport the system to the site and also requires continuous use of the utility's polar crane to move the manipulator into the building and then onto the vessel. Setup beside the vessel requires a large volume of work preparation area and several shifts to complete. In order to resolve these problems, we have developed an underwater mobile robot guided by the laser pointer, and performed a series of experiments both in the mockup and in the real reactor vessel. This paper introduces our robotic inspection system and the laser guidance of the mobile robot as well as the results of the functional test.

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초음파탐상 검사를 이용한 증기터빈 블레이드 루트 휭거 균열 탐지기법 개발 (Development of Crack Detecting Method at Steam Turbine Blade Root Finger using Ultrasonic Test)

  • 윤완노;김준성;강명수;김덕남
    • 한국정밀공학회지
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    • 제28권6호
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    • pp.738-744
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    • 2011
  • The reliability of blade root fixing section is required to endure the centrifugal force and vibration stress for the last stage blade of steam turbine in thermal power plant. Most of the domestic steam turbine last stage blades have finger type roots. The finger type blade is very complex, so the inspection had been performed only on the exposed fixing pin cross-section area due to the difficulty of inspection. But the centrifugal force and vibration stress are also applied at the blade root finger and the crack generates, so the inspection method for finger section is necessary. For the inspection of root finger, inspection points were decided by simulating ultra-sonic path with 3D modeling, curve-shape probe and fixing jig were invented, and the characteristics analysis method of ultrasonic reflection signal and defect signal disposition method were invented. This invented method was actually executed at site and prevented the blade liberation failure by detecting the cracks at the fingers. Also, the same type blades of the other turbines were inspected periodically and the reliability of the turbine increased.

Accuracy Analysis of Road Surveying and Construction Inspection of Underpass Section using Mobile Mapping System

  • Park, Joon Kyu;Um, Dae Yong
    • 한국측량학회지
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    • 제39권2호
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    • pp.103-111
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    • 2021
  • MMS (Mobile Mapping System) is being used for HD (High Definition) map construction because it enables fast and accurate data construction, and it is receiving a lot of attention. However, research on the use of MMS in the construction field is insufficient. In this study, road surveying and inspection of construction structures were performed using MMS. Through data acquisition and processing using MMS, point cloud data for the study site was created, and the accuracy was evaluated by comparing with traditional surveying methods. The accuracy analysis results showed a maximum of 0.096m, 0.091m, and 0.093m in the X, Y, and H directions, respectively. Each RMSE was 0.012m, 0.015m, and 0.006m. These result satisfy the accuracy of topographic surveying in the general survey work regulation, indicating that construction surveying using MMS is possible. In addition, a 3D model was created using the design data for the underpass road, and the inspection was performed by comparing it with the MMS data. Through inspection results, deviations in construction can be visually confirmed for the entire underground roadway. The traditional method takes 6 hours for the 4.5km section of the target area, but MMS can significantly shorten the data acquisition time to 0.5 hours. Accurate 3D data is essential data as basic data for future smart construction. With MMS, you can increase the efficiency of construction sites with fast data collection and accuracy.

건설공사 발주 공공기관의 안전점검 체계구축에 관한 연구 (Establishment of a Safety Inspection System for Public Institutions Ordered Construction Projects)

  • 박응호;이수동;정기효
    • 대한안전경영과학회지
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    • 제25권3호
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    • pp.55-62
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    • 2023
  • Public institutions have a responsibility to ensure the safety of their employees and the public. One way to do this is to implement a systematic safety inspection system based on risk assessments and continuous improvements. This study developed a systematic safety inspection system for public institutions that are ordered construction projects. The proposed system in this study consists of a three-step process: (1) developing safety grade evaluation tables, (2) preparing and conducting safety inspections, and (3) evaluating and improving safety management grades. The first step is to develop safety grade evaluation tables by analysis and diagnosis of the construction site's work type, disaster statistics, and related laws. The second step is to conduct safety inspections using the developed evaluation tables. The third step is to determine the safety management grade based on the results of the safety inspection, and to improve risk factors found during the safety evaluation. The proposed system was implemented in highway construction projects carried out by public institutions. The results showed that the proposed system has two major effects: (1) reducing accident-related deaths and injuries, (2) improving safety management levels by continuous evaluation and improvement. The proposed system can be utilized in construction projects ordered by public institutions to improve the level of occupational safety and health.

필 댐의 특성을 고려한 농업용 저수지 정밀안전진단체계 개선 연구 (A Study on the Safety Inspection System Improvement of Agricultural Reservoir Considering Fill-Dam Characteristics)

  • 이창범;정남수;박승기;전상옥
    • 한국농공학회논문집
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    • 제58권4호
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    • pp.1-8
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    • 2016
  • In 2008, 17, 596 dams and reservoirs are scattered across South Korea, and 17, 505 of them (99.5 %) are used for agriculture and 99.3 % are fill dam types. This study aimed to review literature related to the precise safety diagnosis system for agricultural reservoirs established by Korea Rural Community Corporation (KRCC) and analyze problems of its evaluation method. And then, it proposed ways to improve the system including a modified diagnosis system, which was applied to pilot districts in order to verify the utility. For assessment model development of agricultural reservoir, we reviewed status of precision safety inspections systems of agricultural reservoir. There are many problems such as assess agricultural reservoir not by sheet which used in fill dam but by block which used in concrete dam construction and diversion tunnel which main element in reservoir levee is treated as water intake facility. For considering diversion tunnel in reservoir levee, previous precision safety inspection systems which summed in separated phenomenon, separated element, separated site, separated facility was change to new systems which summed in site, phenomenon, element, and facility. Compared results of previous inspection system calculated total assessment index (Ec) with new system calculated total assessment index (Ec) are not show statistical difference.