• Title/Summary/Keyword: sintered body

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A Study on the Dinnerware Porcelain Bodies (식기용 자기소지에 관한 연구)

  • 장승현;정형진
    • Journal of the Korean Ceramic Society
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    • v.19 no.3
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    • pp.241-249
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    • 1982
  • Two dinnerware porcelain bodies involving partial replacement of feldspar and kaoline by about 35wt% domestic GYUNGJU-pottery stone were developed and their properties such as shrinkage, porosity, firing range, linear thermal expansion, pyroplastic deformation, degree of whiteness and mechanical strength were compared with those of a traditional clay-flint-feldspar body. The experimental results showed that one of the clay-flint-feldspar-pottery stone body with 1% ZnO addition had the firing range of 115$0^{\circ}C$~121$0^{\circ}C$, whereas the traditional body had the firing range of 12$25^{\circ}C$~129$0^{\circ}C$. The linear drying shrinkage and linear dry-to-fired shrinkage of all bodies were 2.5~4.5% and 15~18%, respectively. And the major crystalline phases of sintered bodies were $\alpha$-quartz and secondary mullite surrounded by glassy phases. The modulus of rutpture of sintered bodies was ranged from 860 to 870kg/$\textrm{cm}^2$, and the microhardness of sintered bodies was 680 kg/$\textrm{cm}^2$.

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Sintering Behavior of Ultra-fine Hydroxyapatite Powders Synthesized by Hydrothermal Reaction (수열반응으로 합성한 Hydroxyapatite 초미분말의 소결특성)

  • 최재웅;조성원;최상홀
    • Journal of the Korean Ceramic Society
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    • v.31 no.11
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    • pp.1265-1270
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    • 1994
  • Ultra-fine hydroxyapatite powder were synthesized by the hydrothermal reaction at 10 atm, 3 hrs of Ca(OH)2 suspension with (NH4)2HPO4 solution, and were characterized sintering behavior. Sintered bodies of hydroxyapatite powders which synthesized by hydrothermal reaction method has less weight loss, less sintering shrinkage and superior mechanical property, and was more dense than sintered bodies of hydroxyapatite powder which synthesized by wet method. Sintered bodies were hydroxyapatite single phase. When soack in Ringer's solution for 2 weeks, hydroxyapatite powders preserved hydroxyapatite and sintered body absorbed trace of Ca2+ ion with soaked time.

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Synthesis of Bi-Sb-Te-based Thermoelectric Powder by an Oxide-reduction Process (산화물 환원공정에 의한 Bi-Sb-Te계 열전분말 합성)

  • Lee, Gil-Geun;Kim, Sung-Hyun;Ha, Gook-Hyun;Kim, Kyung-Tae
    • Journal of Powder Materials
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    • v.17 no.4
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    • pp.336-341
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    • 2010
  • The present study focused on the synthesis of Bi-Sb-Te-based thermoelectric powder by an oxidereduction process. The phase structure, particle size of the synthesized powders were analyzed using XRD and SEM. The synthesized powder was sintered by the spark plasma sintering method. The thermoelectric property of the sintered body was evaluated by measuring the Seebeck coefficient and specific electric resistivity. The $Bi_{0.5}Sb_{1.5}Te_3$ powder had been synthesized by a combination of mechanical milling, calcination and reduction processes using mixture of $Bi_2O_3$, $Sb_2O_3$ and $TeO_2$ powders. The sintered body of the $Bi_{0.5}Sb_{1.5}Te_3$ powder synthesized by an oxide-reduction process showed p-type thermoelectric characteristics, even though it had lower thermoelectric properties than the sintered body of the $Bi_{0.5}Sb_{1.5}Te_3$ thermoelectric powder synthesized by the conventional melting-crushing method.

Synthesis of $\alpha$-Sialon Ceramics from an Alkoxide and Their Mechanical Properties(II) (알콕사이드로 부터 $\alpha$-Sialon 세라믹스의 제조 및 기계적 성질(II))

  • 이홍림;윤창현
    • Journal of the Korean Ceramic Society
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    • v.28 no.3
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    • pp.189-196
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    • 1991
  • Si(OC2H5)4, commercial AlN and Y2O3 powder were used as the precusor of Si3N4, AlN, Y2O3, respectively. After Si3N4 powder was synthesized by carbothermal reduction and nitridation at 135$0^{\circ}C$ for 13h in N2 atmosphere, characteristics of synthesized powder and the ceramics sintered at 178$0^{\circ}C$ for 1h under 30MPa were investigated. In order to evaluate the reliability of sintered body, Weibull modulus was investigated. Premixing of carbon black as a reduction agent had no effect on Si(OH)4 formation, and Si3N4 powder synthesized from Si(OC2H5)4 was $\alpha$-Si3N4 single phase. Mechanical properties of sintered body were measured as follows : flexural strength ; 750MPa, fracture toughness ; 3.71Mn/3/2, hardness : 17.4GPa, thermal shock resistence temperature ; $600^{\circ}C$. Flexural strength at room temperature was 750MPa and was retained up to 110$0^{\circ}C$. The Weibull modulus of sintered body was 10.7.

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Effect of Sintering Variables on the Microstructure and Mechanical Properties of the Gas Pressure Sintered $Si_3N_4$ ($Si_3N_4$ 가스압 소결체의 미세조직과 기계적 성질에 미치는 공정변수의 영향)

  • 박동수;김해두;정중희
    • Journal of the Korean Ceramic Society
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    • v.31 no.2
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    • pp.129-136
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    • 1994
  • Si3N4 with 6w/o Y2O3 and 1.5w/o Al2O3 has been gas pressure sintered and its densification behavior and the effect of the sintering variables on the microstructure and mechanical properties were investigated. Densification rate was higher at temperature below 1775$^{\circ}C$ and between 187$0^{\circ}C$ and 195$0^{\circ}C$ than between 1775$^{\circ}C$ and 187$0^{\circ}C$. The faster densification at temperature between 187$0^{\circ}C$ and 195$0^{\circ}C$ was thought to be due to the increased amount of liquid phase resulting from the increased amount of Si3N4 dissolving in the liquid. $\beta$-Si3N4 and Y-disilicate at temperatures below 1775$^{\circ}C$, and only $\beta$-Si3N4 at 187$0^{\circ}C$ and above were detected by XRD analysis. Three different two-step schedules were employed to obtain sintered body with above 99% theoretical density and to investigate the effect of the sintering variables on the density, the microstructure and the mechanical properties of the sintered body. The sintered density did not change with the heating rate, and the microstructure became coarser as the temperature increased. The strength decreased with the width of $\beta$-Si3N4 grain, while the fracture toughness increased with the square root of it. A ceramic cutting tool made of the sintered body showed an uniform flank wear after the cutting test.

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A Study on the Sintering of Diamond Composite at Low Temperature Under Low Pressure and its Subsequent Conductive PVD Process for a Cutting Tool (절삭 공구용 다이아몬드 복합체의 저온 저압 소결 합성 및 후속 도전형 박막 공정 특성 연구)

  • Cho, Min-Young;Ban, Kap-Soo
    • Journal of the Korean Society of Industry Convergence
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    • v.23 no.1
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    • pp.25-32
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    • 2020
  • Generally, high-temperature, high-pressure, high-priced sintering equipment is used for diamond sintering, and conductivity is a problem for improving the surface modification of the sintered body. In this study, to improve the efficiency of diamond sintering, we identified a new process and material that can be sintered at low temperature, and attempted to develop a composite thin film that can be discharged by doping boron gas to improve the surface modification of the sintered body. Sintered bodies were sintered by mixing Si and two diamonds in different particle sizes based on CIP molding and HIP molding. In CVD deposition, CVD was performed using WC-Co cemented carbide using CH4 and H2 gas, and the specimen was made conductive using boron gas. According to the experimental results of the sintered body, as the Si content is increased, the Vickers hardness decreases drastically, and the values of tensile strength, Young's modulus and fracture toughness greatly increase. Conductive CVD deposited diamond was boron deposited and discharged. As the amount of boron added increased, the strength of diamond peaks decreased and crystallinity improved. In addition, considering the release processability, tool life and adhesion of the deposition surface according to the amount of boron added, the appropriate amount of boron can be confirmed. Therefore, by solving the method of low temperature sintering and conductivity problem, the possibility of solving the existing sintering and deposition problem is presented.

Microstructures and Drying of the Alumina Green Body by the Gel-Casting Method (Gel-Casting으로 제조한 알루미나 성형체의 건조와 미세구조)

  • 오창준;이홍림
    • Journal of the Korean Ceramic Society
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    • v.31 no.12
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    • pp.1467-1474
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    • 1994
  • The effects of the dispersion, drying, and binder burning-out on the green-microstructures of gelcasted alumina were studied. The slip consisting of 55 vol% alumina powder and 5 wt% organic materials was well-dispersed by adding 0.28 wt% polyelectrolyte polymer. Green bodies were dried at >85% relative humidity at room temperature. Green-microstructures were observed to be depended on the heating rate during binder burnout. Constant drying rate was not observed in drying process of gelcasted alumina. Sintered body showed its relative density higher than 99% when it was sintered at 1$600^{\circ}C$ for 2 hours.

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Study on Manufacturing of High Temperature Insulating Fire Brick from Hwasun Flint Clay(I) (화순산 경질점토를 이용한 고온용 내화 단열벽돌의 제조에 관한 연구(I))

  • 박금철;장영재
    • Journal of the Korean Ceramic Society
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    • v.27 no.7
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    • pp.891-898
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    • 1990
  • This study deals with the porous sintered body which is obtained by blending solid naphthalene with fine particles of Hwasun flint clay. Apparent porosity is increased, and bulk density, thermal conductivity, strength and thermal expansion are decreased according to the additiion of naphthalene. Pore shape of sintered body showed elliptical form and median size and capilary percentage are increased by adding more naphthalene.

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Micrographical Study on Sintered Body Microstructure (Kaolin-Pottery stone system) (소결체 미구조의 현미경적 고찰 (카오린-도석 계))

  • Han, Sang-Mok
    • Journal of Industrial Technology
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    • v.5
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    • pp.15-20
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    • 1985
  • The microstructure of sintered body of two component(kaolin-pottery stone) system after firing was examined with scanning electron microscope. At first the pottery stone was melted into glassy phase and the kaoline was decomposed to mullite and silica at higher temperature. The interlocked mullite crystals and silica surrounded by glassy phase are belived to increase strength.

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FE Analysis of Alumina Green Body Density for Pressure Compaction Process (압축성형공정에 대한 알루미나 성형체 밀도분포의 FE 분석)

  • Im, Jong-In;Yook, Young-Jin
    • Journal of the Korean Ceramic Society
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    • v.43 no.12 s.295
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    • pp.859-864
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    • 2006
  • For the pressure compaction process of the ceramic powder, the green density is very different with both the ceramic body shape and the processing conditions. The density difference cause non-uniform shrinkages and deformations, and make cracks in the sintered ceramics. In this paper, Material properties of the alumina powder mixed with binder and the friction coefficient between the powder and the tool set were determined through the simple compaction experiments: Also the powder flow characteristics were simulated and the green density was analyzed during the powder compaction process with Finite Element Method (FEM). The results show that the density distributions of the green body were improved at the optimized processing condition and both the possibility of the farming crack generation and rho deformation of the sintered Alumina body were reduced.