• Title/Summary/Keyword: silica filled compound

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Influence of Molecular Size of Liquid BR on Properties of Silica-Filled SBR Compounds (액상 BR의 분자 크기가 실리카로 보강된 SBR 배합물의 특성에 미치는 영향)

  • Choi, Sung-Seen
    • Elastomers and Composites
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    • v.36 no.3
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    • pp.162-168
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    • 2001
  • Low molecular weight polybutadiene (liquid BR) improves the filler dispersion in a silica-filled styrene-butadiene rubber (SBR) compound. In the present work, influence of molecular weight or the liquid BR on properties of a silica-filled SBR compound was studied. Minimum and maximum torques in the rheocurve for the compound containing the liquid BR with higher molecular weight (HLBR) are lower than those for the compound containing the liquid BR with lower one (LLBR) while the delta torques are nearly the same. Mooney scorch time of the compound containing HLBR is faster than that of the compound containing LLBR. Modulus or the compound containing HLBR is lower than that of the compound containing LLBR while tensile strength of the former is higher than that of the latter. The elongation at break of the former is also longer than that of the latter. Stability for the thermal aging at $90^{\circ}C$ for 3 days is less favorable for the former than for the latter.

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Improvement of the Filler Dispersion in Silica-Filled SBR Compounds Using Low Molecular Weight Polybutadiene Treated with Maleic Anhydride (Maleic Anhydride로 처리된 저분자량 폴리부타디엔을 이용한 실리카로 보강된 SBR 배합물에서 충전제 분산성 항상)

  • Choi, Sung-Seen
    • Elastomers and Composites
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    • v.41 no.1
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    • pp.10-18
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    • 2006
  • Influence of low molecular weight polybutadiene (liquid PB) treated with maleic anhydride on properties of a silica-filled SBR compounds was studied. Silica dispersion was improved by adding liquid PB. The liquid PB treated with maleic anhydride (liquid MAPB) was found to be more effective for the improvement of silica dispersion than the liquid PB without maleic anhydride (liquid NPB). Viscosity of the SBR compound decreased by adding the liquid PB. The crosslink density decreased with increase of the liquid PB content and the cure rate became slower with increasing the liquid PB content. Considering the experimental results, it was believed that addition of small amount of the liquid PB (less than 5 phr) was desirable to improve properties of silica-filled SBR compounds.

Influence of Loading Procedure of Liquid Butadiene Rubber on Properties of Silica-filled Tire Tread Compounds

  • Jinwoo Seo;Woong Kim;Seongguk Bae;Jungsoo Kim
    • Elastomers and Composites
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    • v.57 no.4
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    • pp.129-137
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    • 2022
  • Low molecular weight liquid butadiene rubber (LqBR) is a processing aid that can resolve the migration problem of tire tread compounds. Various studies are being conducted to replace the petroleum-based processing oil with LqBR. However, the effect of the loading time of LqBR in the compounding process on silica dispersion and vulcanizate properties is not well known. In this study, we analyzed silica dispersion, vulcanizate properties, and viscoelastic properties of silica-filled tire tread compound according to the processing aid type (TDAE oil, non-functional LqBR) and, silane terminated LqBR) and input timing. In the non-functional LqBR compounds, the 'with TESPT' mixing procedure showed excellent dynamic viscoelastic properties while silane-terminated LqBR compounds showed that the 'after TESPT' mixing procedure was good for 300% modulus and abrasion resistance.

Cure Kinetics and chemorology of silica filled DGEBA/Polyxoypropylenediamine epoxy system (무기물이 충진된 에폭시수지의 경화반응과 유변학적 거동에 관한 연구)

  • 윤은상;이기윤;김대수
    • Proceedings of the Materials Research Society of Korea Conference
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    • 1994.11a
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    • pp.125-126
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    • 1994
  • The chemorheological changes and kinetics during curing reaction of an silica filled epoxy system (DGEBA with curing agent Polyxoypropylenediamine) were investigated. This study concentrates on the influence of silica on the reaction kinetics and rheological behavior of the eopxy system. The concentration of the filler was varied 0~200phr. Curing behavior of the silica filled epoxy system was measured at various heating rates with DSC. Conversion was also measured by integrating the obtained DSC curve and Kinetic parameters measured by using the nonlinear regression method. DSC experiments showed that the presence of silica was found to accelerate the progress of the curing reaction and of reduce the heat of reaction compared with that of unfilled epoxy systems . Rheological experiments were conducted on a Physica by using a disposable parallel plate fixture. Material properites were measured such as the elastic modulus(G′), the loss modulus(G"), the loss tangent(tan $\delta$), and the viscosity was at the initial stahe, and the more the silica filler was added, and the lower the gel temperature was in the epoxy system. In this study it is concluded that the curing of the silica filled epoxy system was found to be accelerated, as silica was added to the epoxy compound.

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Effect of Silane and Sulfur Variation on the Vulcanizate Structure of Silica-Filled Styrene-Butadiene Rubber Compounds

  • Han, Sangwook;Kim, Donghyuk;Kim, Seongrae;Kim, Jongmyoung;Mun, Dalyong;Morita, Koichi;Kim, Wonho
    • Elastomers and Composites
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    • v.56 no.1
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    • pp.32-42
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    • 2021
  • The vulcanizate structure of silica-filled compounds is affected by the filler-rubber interaction (FRI) due to the silica-rubber coupling reaction and the chemical crosslink density (CCD) of the matrix rubber. In this study, the vulcanizate structure changes of silica-filled compounds according to the silane and sulfur variation were quantitatively analyzed using the Flory-Rehner and Kraus equations. In efficiency vulcanization (EV) conditions with low sulfur content, FRI increased when the bis-[3-(triethoxysilyl)propyl]tetrasulfide (TESPT) content increased, and the CCD clearly decreased. By contrast, in semi-EV conditions with high sulfur content, as TESPT content increased, the FRI increased the same way EV conditions, but the CCD was unchanged. Based on these results, it was confirmed that FRI of the silica-filled compounds increased as TESPT content increased, but CCD decreased or retained similar values according to the vulcanization system, indicating that the formation reaction of FRI was preferred over CCD.

Effect of Surfactant on the Physical Properties and Crosslink Density of Silica Filled ESBR Compounds and Carbon Black Filled Compounds

  • Hwang, Kiwon;Kim, Woong;Ahn, Byungkyu;Mun, Hyunsung;Yu, Eunho;Kim, Donghyuk;Ryu, Gyeongchan;Kim, Wonho
    • Elastomers and Composites
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    • v.53 no.2
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    • pp.39-47
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    • 2018
  • Styrene-butadiene rubber (SBR) is widely used in tire treads due to its excellent abrasion resistance, braking performance, and reasonable cost. Depending on the polymerization method, SBR is classified into solution-polymerized SBR (SSBR) and emulsion-polymerized SBR (ESBR). ESBR is less expensive and environmentally friendlier than SSBR because it uses water as a solvent. A higher molecular weight is also easier to obtain in ESBR, which has advantages in mechanical properties and tire performance. In ESBR polymerization, a surfactant is added to create an emulsion system with a hydrophobic monomer in the water phase. However, some amount of surfactant remains in the ESBR during coagulation, making the polymer chains in micelles clump together. As a result, it is well-known that residual surfactant adversely affects the physical properties of silica-filled ESBR compounds. However, researches about the effect of residual surfactant on the physical properties of ESBR are lacking. Therefore, in this study we compared the effects of remaining surfactant in ESBR on the mechanical properties of silica-filled and carbon black-filled compounds. The crosslinking density and filler-rubber interaction are also analyzed by using the Flory-Rehner theory and Kraus equation. In addition, the effects of surfactant on the mechanical properties and crosslinking density are compared with the effects of TDAE oil (a conventional processing aid).

Effect of Vinyl Group Content of the Functionalized Liquid Butadiene Rubber as a Processing Aid on the Properties of Silica Filled Rubber Compounds

  • Kim, Donghyuk;Ahn, Byungkyu;Ryu, Gyeongchan;Hwang, Kiwon;Song, Sanghoon;Kim, Wonho
    • Elastomers and Composites
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    • v.56 no.3
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    • pp.152-163
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    • 2021
  • Liquid butadiene rubber (LqBR) is used as a processing aid and plays a vital role in the manufacture of high-performance tire tread compounds. In this study, center-functionalized LqBR (C-LqBR) was polymerized with different vinyl content via anionic polymerization. The effects of the vinyl content on the properties of the compounds were investigated by partially replacing the treated distillate aromatic extract (TDAE) oil with C-LqBR in silica-filled rubber compounds. C-LqBR compounds showed a low Payne effect and Mooney viscosity regardless of the vinyl content, because of improved silica dispersion due to the ethoxysilyl group. As the vinyl content of C-LqBR increased, the optimum cure time (t90) increased owing to a decrease in the number of allylic hydrogen. Moreover, the glass transition temperature (Tg) of the compound increased, and snow traction and abrasion resistance performance decreased, whereas wet grip improved. The energy loss characteristics revealed that the hysteresis attributed to the free chain ends of C-LqBR was dominant.

Influence of Mixing Procedure on Properties of Rubber Compounds Filled with Both Silica and Carbon Black (배합 공정이 실리카와 카본블랙으로 보강된 고무 배합물의 특성에 미치는 영향)

  • Joo, Chang-Whan;Kim, Dong-Chul;Choi, Sung-Seen
    • Elastomers and Composites
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    • v.37 no.1
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    • pp.14-20
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    • 2002
  • Silica-filled rubber compound needs longer mixing time compared to carbon black-filled one since it has poor dispersion or the filler. Influence of the mixing procedure on the properties of natural rubber compound filled with both silica and carbon black was studied. The discharge temperature of the master batch (MB) mixing was $150^{\circ}C$. The mixing time was longer when silica and carbon black were loaded separately than when loaded simultaneously. The mixing time was longer when silica was loaded first than when carbon black is loaded first. The compounds prepared by one MB step (conventional mixing) were compared with the compounds prepared by two MB steps (two-step mixing). Scorch times of the two-step mixing compounds were longer than those by the conventional mixing ones. Bound rubber contents of the formers were lower than those of the tatters. The two-step mixing vulcanizates had longer elongation at break, higher tensile strength, and better fatigue life.

Effect of Zinc Ion Containing ZDBC on the Vulcanization and Mechanical Properties of Silica Filled Natural Rubber (아연이온이 포함된 ZDBC 촉진제가 실리카로 충전된 천연고무 복합소재의 가황 및 물성에 미치는 영향)

  • Kim, Sung Min;Kim, Kwang-Jea
    • Polymer(Korea)
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    • v.38 no.3
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    • pp.406-410
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    • 2014
  • Zinc ion containing thiuram type accelerator zinc dibutyldithiocarbamate (ZDBC) was compared to other thiuram type accelerators (tetramethylthiuram disulfide (TMTD) and dipentamethylenethiuram tetrasulfide (DPTT)) in silica filled natural rubber (NR) compound upon vulcanization and mechanical properties (modulus, tensile strength, and elongation %). ZDBC added compound showed the fastest cure time (t10) and the highest reinforcement index (R.I.) among them and showed a marching behavior. The mechanism was reviewed and a new mechanism was proposed.

Bifunctional Silane (TESPD) Effects on Silica Containing Elastomer Compound Part I: Natural Rubber (NR) (양기능성실란(TESPD)이 실리카함유 복합소재에 미치는 영향)

  • Kim, Kwang-Jea
    • Elastomers and Composites
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    • v.44 no.2
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    • pp.134-142
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    • 2009
  • Organo bifunctional silane (TESPD) is added into silica containing NR and its effects are investigated with respect to the vulcanization properties, the processability, and the physical properties. The addition of the TESPD into silica filled NR compound increases the degree of crosslinking by formation of a strong 3-dimensional network structure with silica surface via coupling reaction, which results in an improved mechanical property. It also improves the processabilities compared to the Control compound.