• 제목/요약/키워드: silica additive

검색결과 74건 처리시간 0.029초

광경화 3D 프린팅 공정을 위한 실리카 복합소재 합성 및 특성 분석 (Synthesis and Characterization of Silica Composite for Digital Light Processing)

  • 이진욱;남산;황광택;김진호;김응수;한규성
    • 한국재료학회지
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    • 제29권1호
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    • pp.23-29
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    • 2019
  • Three-dimensional(3D) printing is a process for producing complex-shaped 3D objects by repeatedly stacking thin layers according to digital information designed in 3D structures. 3D printing can be classified based on the method and material of additive manufacturing process. Among the various 3D printing methods, digital light processing is an additive manufacturing technique which can fabricate complex 3D structures with high accuracy. Recently, there have been many efforts to use ceramic material for an additive manufacturing process. Generally, ceramic material shows low processability due to its high hardness and strength. The introduction of additive manufacturing techniques into the fabrication of ceramics will improve the low processability and enable the fabrication of complex shapes and parts. In this study, we synthesize silica composite material that can be applied to digital light processing. The rheological and photopolymeric properties of the synthesized silica composite are investigated in detail. 3D objects are also successfully produced using the silica composite and digital light processing.

혼합물 실험계획법을 이용한 유색 EPDM의 첨가제 배합비에 따른 기계적 특성 분석 (Analysis of Mechanical Properties of Colored EPDM Based on Additive Mixing Ratio Using Mixture Design of Experimental Method)

  • 박윤아;전의식;김영신;이현승
    • 한국기계가공학회지
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    • 제21권8호
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    • pp.79-86
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    • 2022
  • With the recent increase in the demand for electric vehicles, it is necessary to identify the high current safety of automobile parts. Among the automobile parts, the EPDM parts required colored parts from the existing black; therefore, it was necessary to change the basic filler from carbon black to silica. The rubber used in automobile parts is flexible and exhibits basic characteristics of high strength and elongation. However, as the filler is changed to silica, its physical properties, such as tensile strength and elongation, are lower than those of the existing carbon black base. Therefore, it is necessary to evaluate the mechanical properties with the addition of the EPDM compound using silica as a base without degrading the physical properties of EPDM. In this study, an experiment based on the additive content was performed using the mixture experimental planning method to analyze the mechanical properties according to the additive type and mixing ratio of silica-based EPDM. The mixing ratio of the four additives was set using a simplex lattice design, and the tensile strength, elongation, modulus 300%, and permanent compression reduction rate were analyzed for mechanical characteristics, and rheometer experiments were performed for vulcanization characteristics. Through statistical analysis of the measured data, the main effects and interactions of the EPDM-blended rubber additives were analyzed. These results can be used to derive a mixing ratio of additives that satisfies the required characteristics of the EPDM compound.

아세토니트릴 첨가가 물유리 기반 실리카 에어로겔의 기공구조에 미치는 영향 (The Effect of Acetonitrile on the Texture Properties of Sodium Silicate Based Silica Aerogels)

  • 김영훈;김태희;심종길;박형호
    • 마이크로전자및패키징학회지
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    • 제25권4호
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    • pp.143-148
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    • 2018
  • 물유리 기반 실리카 에어로겔은 실리카 알콕사이드 기반 실리카 에어로겔에 비해 단가가 싸지만 기공률 및 비표면적과 같은 기공 특성이 상대적으로 열악하여 수요가 감소되고 있다. 이를 해결하기 위해 본 연구에서는 졸 상태에서 건조 제어 화학 첨가제(drying control chemical additive)인 아세토니트릴(acetonitrile)을 첨가하여 물성을 향상시키고자 하였다. 상압 건조 물유리 기반 실리카 에어로겔은 졸-겔 공정을 통해 제조되었으며, 졸 상태에서 물유리와 0, 0.05, 0.1, 0.15, 0.2의 몰 비율로 아세토니트릴을 첨가하여 실험을 수행하였다. 최종 생성물의 물성은 퓨리에 분광기(Fourier transform infrared), 접촉각측정기(contact angle measurement), Brunauer-Emmett-Teller 및 Barrett-Joyner-Halenda 분석기와 전계방사형 주사전자현미경(field emission scanning electron microscopy)를 이용하여 분석하였다. 졸 상태에서 물유리와의 몰 비율이 0.15인 아세토니트릴을 첨가한 샘플의 경우, 높은 비표면적 ($577m^2/g$), 높은 기공 부피 (3.29 cc/g), 높은 기공률 (93%)을 보유하여 실리카 알콕사이드 기반 실리카 에어로겔과 유사한 기공구조를 나타낼 수 있음을 확인하였다.

Characterization of EVA/PCM/Silica Compound using Silica

  • Kim, Tae-Hyun;Choi, Kyung-Man;Lee, Jong-Hwan;Choi, Myeon-Cheon;Kim, Han-Seong
    • Elastomers and Composites
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    • 제56권2호
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    • pp.72-78
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    • 2021
  • A phase-change material (PCM) is a material that has the ability to delay heat transfer by absorbing heat from its environment or releasing heat to its environment while its phase changes from solid to liquid or liquid to solid at a specific temperature. As it is applied, it can contribute to environmental conservation such as energy savings and carbon dioxide emission reduction. In order for a PCM to store and release heat, the volume change during its phase transition should be large, and thus a phase transition space is required. When a PCM is used as a polymer additive, it is confined within the polymer, and there is no phase transition space; thus, its ability to absorb and release heat is significantly reduced. Therefore, in this study, porous silica was used to provide EVA/PCM compounds with sufficient space for their phase transition, and to improve the compatibility between the EVA and PCM, modified silica is used: surface-modified 5 wt% silica with 3-methacryloxypropyltrimethoxysilane. The compound was prepared and compared with the silica compound. The presence or absence of the modified silica surface modification was confirmed using Fourier-transform infrared spectroscopy and thermogravimetric analysis, the heat capacity of the compound was evaluated based on a differential scanning calorimetry analysis, and its mechanical strength and morphology were determined using scanning electron microscopy.

Using AP2RC & P1RB micro-silica gels to improve concrete strength and study of resulting contamination

  • Zahrai, Seyed Mehdi;Mortezagholi, Mohamad Hosein;Najaf, Erfan
    • Advances in concrete construction
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    • 제4권3호
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    • pp.195-206
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    • 2016
  • Today, application of additives to replace cement in order to improve concrete mixes is widely promoted. Micro-silica is among the best pozzolanic additives which can desirably contribute to the concrete characteristics provided it is used properly. In this paper, the effects of AP2RC and P1RB micro-silica gels on strength characteristics of normal concrete are investigated. Obtained results indicated that the application of these additives not only provided proper workability during construction, but also led to increased tensile, compressive and flexural strength values for the concrete during early ages as well as ultimate ones with the resulting reduction in the porosity lowering permeability of the micro-silica concrete. Furthermore, evaluation of microbial contamination of the mentioned gels showed the resultant contamination level to be within the permitted range.

지중 열교환기 보어홀 그라우팅 재료의 열전도도 측정 (Thermal Conductivity Measurement of Grouting Materials for Ground Heat Exchanger Borehole)

  • 손병후;신현준
    • 설비공학논문집
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    • 제18권6호
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    • pp.493-500
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    • 2006
  • This paper concerns the measurement of thermal conductivity of grouting materials for ground loop heat exchanger. A thermal conductivity meter, QTM-500 based on modified transient hot wire method was used to measure the thermal conductivity of neat bentonite and mixtures of bentonite and various additives. Relative to the total mixture mass, as the percent additive was increased the mixture thermal conductivity increased. For the bentonite-silica sand mixtures, the higher density of the sand particles resulted in much higher mixture thermal conductivity. The quartzite and silica sands produced the largest increases in mixture thermal conductivity, while common masonry and limestone sands produced lower thermal conductivity increases.

실리카퓸 대체 재료로서 나노슬래그의 규격제안을 위한 기초적 연구 (The basic study for the proposal standard of Nano-Slag on an alternation material for Silica-fume)

  • 허재원;임남기
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2008년도 추계 학술논문 발표대회
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    • pp.67-71
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    • 2008
  • Blast Furnace slag a pigiron waste that is produced more than 800 thousand tons per year, and micronized double quenching blast furnace slag improves flexibility of concrete, and even shows improvement effect of long-term intensity. However, the concrete that used micronized double quenching blast furnace slag is restricted in its use because of many problems to assure early intensity. Even micronized blast furnace slag can assure its early intensity of concrete when maximizing, and is considered that can be applied in high strength of blast furnace slag as an alternation material for Silica-fume that depends on overall import. Hereby this paper is revised activity index and fluidity of mortar that used Nano Slag that is produced by rotten Nano crush equipment to propose its size, and possible utility of Nano Slag that was produced by blast furnace slag made in Korea as an alternation material, with the conclusion as following. 1. To measure micronized Nano slag, it is judged that it should be in progress with BET method that is based on micronized Silica-fume for concrete. 2. As a result, the test based on KS L ISO 679 is shown to satisfy the basic additive size of KS F 2563 and of KS F 2567, and to determine new combination of stipulations. 3. The strength development of Nano Slag was shown excellent in the daily initial installment of 1, 3, 7 days against the basic additive. This is judged that contains CaO controlling initial strength against Silica-fume, and contributes to higher fineness than the basic blast furnace slag 1 type.

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실리카 복합소재의 물성에 따른 DLP 3D printing 적용 연구 (The effect of silica composite properties on DLP-stereolithography based 3D printing)

  • 이진욱;남산;황광택;김진호;김응수;한규성
    • 한국결정성장학회지
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    • 제29권2호
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    • pp.54-60
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    • 2019
  • 최근 3D 프린팅 기술은 산업적인 응용분야의 확대를 위해 다양한 복합소재의 적용이 연구되고 있다. 기존 3D 프린팅 기술은 대부분 플라스틱 소재 위주로 개발되어 왔으며, 세라믹 소재의 경우 물리적, 화학적으로 우수한 물성을 가지고 있음에도 불구하고 상대적으로 3D 프린팅 적용을 위한 연구개발이 초기 단계에 머무르고 있다. 본 연구에서는 DLP(digital light processing) 3D프린팅 공정에 적용을 위해 다양한 입도의 실리카를 기반으로 광경화성 복합소재를 합성하였다. 다양한 적층 방식의 3D 프린팅 기술 중에서 DLP 3D 프린팅 방식은 광경화성 수지에 빛을 조사하여 3차원 기물을 제조하는 기술로 정밀도가 우수하고 다양한 소재 적용성이 높다. 합성된 실리카 복합소재의 충진율에 따른 유변학적 거동분석을 통하여 DLP 3D 프린팅 적용가능성을 확인하였고, 원활하게 적층조형이 잘 이루어지는 것을 확인하였다. 3D 프린팅된 시편의 인쇄 정확도는 디자인과 약 3 % 미만의 차이를 나타내었고, 실리카 입자의 충진율이 80 wt%일 때 34.3 MPa의 강도를 나타내었다.

리튬이온 전지용 가스켓 고무의 특성에 미치는 충전제의 영향 (The Effect of Fillers on Rubber Characteristics for Gasket to Lithium Ion Battery)

  • 서관호;조광수;윤인섭;최우혁;허병기;강동국
    • 폴리머
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    • 제34권5호
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    • pp.430-433
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    • 2010
  • 리튬이온 전지에 사용되는 가스켓 재료는 내전해액성, 전기절연성, 압축 영구 줄음률, 비오염성, 저온성이 요구된다. 가스켓 고무에 적용되는 충전제의 특성을 살펴보기 위하여 EPDM(ethylene propylene diene monomer), NBR(nitrile butadiene), FKM(fluoro elastomers)에 카본블랙 및 실리카계 충전제의 함량을 조정하여 compoud를 만들었다. 이렇게 배합된 compound를 리튬이온 전지의 작동 환경을 고려하여 전해액에 대한 장기평가 및 압축 영구 줄음률, 저온성에 대한 평가를 실시하였다. 본 실험에서는 카본블랙 및 실리카계 충전제를 사용하여 각 충전제에 따른 고무재료의 물리적 화학적 특성에 대하여 검토하였다.