• Title/Summary/Keyword: shrinkage reduction agent

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Setting Shrinkage, Thermal Expansion Coefficient and Compressive Strength of Recycled PET Polymer Concrete with Montmorillonite (몬모릴로라이트를 이용한 재활용 PET폴리머 콘크리트의 경화수축, 온도팽창계수, 압축강도)

  • Jo Byong-Wan;Tae Ghi-Ho;Lee Du-Wha
    • Journal of the Korea Concrete Institute
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    • v.16 no.2 s.80
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    • pp.205-212
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    • 2004
  • Recently, as concerns over environmental issues are raised more and more trend to use recycled waste for producing construction materials is also raised. Especially, a case of waste resin is considerably destroying the environment due to disposal way that most waste resin produced is disposed of landfill. This study is performed by polymer concrete with recycled PET resin in terms of obtaining safely clean construction resources and protection of environment. High setting shrinkage and sensitivity to heat are main disadvantages of Polymer Concrete (PC) despites of a lot merits. The aim of this study is to investigate basic properties such as setting shrinkage, length change and sensitivity to heat about PET recycled polymer concrete. The other is to check the possibility of use of Montmorillonite as one of a lot of additive without special coupling agent. As results of experiments, various properties of polymer concrete with recycled PET resin are similar with conventional PC except that polymerization time is longer. Montmorillonite was efficiently used to reduce setting shrinkage, length change and coenicient of thermal expansion related to heat with enhanced strength

A Study on Characterization of Expansion Agent in Mortar with Light Burned Dolomite By-Product (경소백운석(輕燒白雲石) 부산물(副産物)을 활용(活用)한 바닥 몰탈용 팽창재(膨脹材)의 특성검토(特性檢討))

  • Lee, Keon-Ho;Min, Sung-Eoi;Lee, Hyoung-Woo;Cho, Jin-Sang;Cho, Kye-Hong;Han, Choon
    • Resources Recycling
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    • v.21 no.6
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    • pp.12-22
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    • 2012
  • This study investigated a utilization technology of light burned dolomite. light burned dolomite ($CaMg(CO_3)_2$) generated in furnace (steel manufacturer) is an alternative to quick lime. Using light burned dolomite has an effect on reducing the consumption of fluorite slag MgO concentration in supersaturated solution by prolonging the life of softening effect. Armophous MgO, not containing periclase is formed by firing dolomite under $800^{\circ}C$. It has larger surface area and higher reactivity than periclase, and also shows better expansion effect than quicklime. Due to those effects, therefore, armophous MgO produced from light burned dolomite is used as an alternative expansion agent in mortar. In the experiment, characteristics of light burned dolomite were compared to those of existing expansion agents such as anhydrite and quicklime. Then, each expansion and shrinkage rates were measured over a period of about 3 months in both of 1m Jis mold at labscale and apartment mortar flooring at field scale. In the result, it was observed that light burned dolomite in mortar flooring more compensates for the expansion and shrinkage rates than the existing expansion agents, showing low expansion rate of below 0.05% and also decreases the crack.

A Study on the Properties of High-Fluidity Concrete with Low Binders Using Viscosity Agent (증점제를 사용한 저분체 고유동 콘크리트의 특성에 관한 연구)

  • Park, Gi-Joon;Park, Jung-Jun;Kim, Sung-Wook;Lee, Dong-Gyu
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.18 no.2
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    • pp.689-696
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    • 2017
  • The practical applications of ordinary high-fluidity concrete have been limited due to several drawbacks, such as high hydration heat, high amount of shrinkage, and non-economic strength development. On the other hand, due to its advantages, such as improvement of construction quality, reduction of construction cost and period, the development of high-fluidity concrete is a pressing need. This study examined the properties of high-fluidity concrete, which can be manufactured on the low binders using a viscosity agent to prevent the segregation of materials. The optimal viscosity agent was selected by an evaluation of the mechanical properties of high-fluidity concrete among six viscosity agents. The acrylic type and urethane type viscosity agents showed the best performance within the range where no material separation occurred. The mechanical properties were evaluated to examine the optimal amount of AC and UT viscosity agent added by mixing two viscosity agents according to the adding ratio and blending them together with high performance water reducing agent. When the ratio of the AC : UT viscosity agents was 5:5, it was most suited for high-fluidity concrete with low binders by increasing the workability and effect of the reducing viscosity.

Characteristics of Concrete Polymer Composite Using Atomizing Reduction Steel Slag as an Aggregate (II) (Use of Polystyrene as a Shrinkage Reducing Agent) (아토마이징 제강 환원슬래그를 골재로 사용한 폴리머 콘크리트 복합재료의 특성(II) (폴리스티렌 수축저감재 사용))

  • Hwang, Eui-Hwan;Kim, Jin-Man
    • Applied Chemistry for Engineering
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    • v.25 no.4
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    • pp.380-385
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    • 2014
  • Spherical atomizing reduction steel slag was prepared by atomizing technology using reduction steel slag (ladle furnace slag, LFS) generated from steel industry. In order to develop the mass-recycling technology of atomizing reduction steel slag, polymer concrete composite was prepared using spherical atomizing reduction steel slag instead of fine aggregate (river sand) and coarse aggregate (crushed aggregate), depending on the grain size. Different polymer concrete specimens were prepared with the various proportions of polymer binder and replacement ratios of atomizing reduction steel slag in order to investigate the characteristics of polymer concrete composite. Results showed that compressive strengths of polymer concrete specimens decreased with the increase of replacement ratios of atomizing reduction steel slag, but flexural strengths of the specimens showed a maximum strength at the 50% of replacement ratios of atomizing reduction steel slag. It was concluded that addition ratio of polymer binder, which affect greatly on the prime cost of production of polymer concrete, could be reduced by maximum 18.2 vol% because the workability of the polymer concrete was remarkably improved by using the atomizing reduction steel slag. However, further study is required because the mechanical strength of the specimen using atomizing reduction steel slag was greatly reduced in hot water resistance test.

Characterization of Lightweight Earthenware Tiles using Foaming Agents

  • Lee, Won-Jun;Cho, Woo-Suk;Hwang, Kwang-Taek;Kim, Jin-Ho;Hwang, Hae-Jin;Lee, Yong-Ouk
    • Journal of the Korean Ceramic Society
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    • v.52 no.6
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    • pp.473-478
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    • 2015
  • Green bodies of earthenware tile were prepared from a mixture of earthenware tile powder and SiC as forming agents by applying a conventional process. Granule powder for tile samples was prepared using the spray drying method with commercial earthenware raw material with a quantity of SiC of 0.3 wt%. The applied pressure was $250kg{\cdot}f/m^2$ and the firing temperature was $1050-1200^{\circ}C$. The effects of the SiC particle size and sintering temperature on the open porosity and total porosity were investigated and the correlative mechanism was also discussed. While total porosity was not significantly changed by decreasing the SiC particle size, the open porosity showed a gradual decrease, which represents an increase of the closed porosity. As the sintering temperature increased, coarsening was made among the pores due to excessive oxidation. The volume shrinkage and bending strength were demonstrated for the sintered tile samples. The sintered bulk density was also measured to determine the weight reduction value.

Development of High Performance Curing Agent and Effective Dispersion Method of Nanomaterials (고성능 피막양생제 개발 및 나노물질의 분산방안 평가)

  • Son, Ho-Jung;Yoo, Byung-Hyun;Lee, Dong-Gyu
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.20 no.12
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    • pp.230-236
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    • 2019
  • Recently, issues related to the quality of concrete have continuously resulted in surface quality problems, such as the exfoliation of concrete surfaces due to the cost reduction of cement and poor quality fine aggregate, scaling of surfaces caused by laitance, and plastic shrinkage cracks. Prompted by social issues, the application of a photo catalyst to road structures is being attempted to solve the environmental problems caused by fine dust and automobile exhaust. In this study, chemical admixtures were developed to improve the surface quality of concrete and to apply and distribute titanium dioxide in nanoscale sizes to provide basic data for the development of a photocatalyst-curing agent. As a result of the experiment, silicon and silane were reviewed as a raw material as a curing agent to develop a high performance curing agent with better film performance than conventional curing agents because they could form a film quickly on a fresh concrete surface. The distributed stability of the ultrasonic disperser showed the best performance through an outdoor test for four weeks to review the dispersion measures for the application of nanomaterials.

Characteristics of Concrete Polymer Composite Using Atomizing Reduction Steel Slag (I) (Use of PMMA as a Shrinkage Reducing Agent) (아토마이징 제강 환원슬래그를 사용한 폴리머 콘크리트 복합재료의 특성 (I) (PMMA 수축저감재를 사용))

  • Hwang, Eui Hwan;Kim, Jin Man
    • Applied Chemistry for Engineering
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    • v.25 no.2
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    • pp.181-187
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    • 2014
  • In order to use the spherical atomizing reduction steel slag (ladle furnace slag, LFS) instead of the fine aggregate of polymer concrete composites, various specimens were prepared with various replacement ratios of atomizing reduction steel slag and the addition ratios of polymer binder. Physical properties of these specimens were investigated through the absorption test, the compressive strength test, the flexural strength test, the hot water resistance test, the pore analysis and the micro-structure using scanning electron microscope. Results showed that the compressive strength and flexural strength of specimens with 7.5% of polymer binders increased with the increase of replacement ratios of atomizing reduction steel slag, but those of the specimens with 8.0% or more of polymer binders showed a maximum strength at a certain replacement ratio due to the material segregation causing the increase of fluidity. By hot water resistance tests, the compressive strength, flexural strength, average pore diameter, and bulk density decreased but the total pore volume and pore diameter increased. It was concluded that the amount of polymer binders could be reduced by maximum 23.8%, because the workability of the polymer concrete was remarkably improved by using the atomizing reduction steel slag instead of fine aggregate. However, since the use of atomizing reduction steel slag decreased the resistance of the polymer concrete to hot water, further studies are required.

Studies on the Durable Characteristics of Self-Healing Concrete with High Water-Tightness for Artificial Ground (인공지반용 고수밀 기반 자기치유성 콘크리트의 내구특성에 관한 연구)

  • Song, Tae-Hyeob;Park, Ji-Sun;Kim, Byung-Yun
    • Journal of the Architectural Institute of Korea Structure & Construction
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    • v.35 no.9
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    • pp.199-206
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    • 2019
  • Experimental study on the durability characteristics to examine the feasibility of concrete with high water-tightness and self-healing performance to minimize maintenance of concrete for artificial ground is as follows. 1) When blending agent, swelling agents, and curing accelerator were added on the ternary system cement with blast-furnace slag fine particles and fly ash to give a self-healing property, higher blending strengths by 82% at design standard strength of 24MPa and by 74% at design strength of 30MPa, respectively could be obtained. 2) The permeability test for the specimens having high water-tightness and no shrinkage showed that the permeability was reduced at maximum of 98%. However, the permeability was decreased as the design strength was increased, showing the reduction rate of 87% at the design strength of 50MPa. 3) The depth of carbonation of blast-furnace slag and fly ash was increased in all the specimens compared with those of OPC only. However, as the material age was increased, carbonation penetration depth was decreased compared with the reference blend. 4) Compared with the reference blending using only OPC, the freeze-thaw resistance was higher in the case of blending with 40% of blast-furnace slag and 10% of fly ash at the design standard strength of 50MPa. In addition, the freeze-thaw resistance in general was superior in the design standard strength of 50MPa with the lower water-binder ratio (W/B) as compared with the design standard strength of 24MPa and 30MPa with the high water-binder ratios.

Fundamental Properties of Fly ash Concrete Containing Lightly Burnt MgO Powder (저온 소성한 MgO 분말을 함유한 플라이애시 콘크리트의 기본 물성)

  • Choi, Seul-Woo;Jang, Bong-Seok;Lee, Kwang-Myong
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.33 no.2
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    • pp.475-481
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    • 2013
  • Although the lightly burnt MgO at $850{\sim}1000^{\circ}C$ has expansibility, it does not lead to unsound concrete. The expansion of MgO could compensate for shrinkage of concrete for a long-term, because the hydration of MgO occurs at a slow pace. Recently, the study and application of mineral admixture such as fly ash and blast furnace slag have increased for the hydration heat reduction, durability improvement, and reducing $CO_2$ emission in the construction industry. Thus, it is necessary to research on the concrete that contains both a mineral admixture and MgO as an expansion agent. This study investigates fundamental properties of fly ash concrete with lightly burnt MgO through various experiments. The adiabatic temperature test results showed that the fly ash concrete with MgO of the 5% replacement ratio had the slower pace of the temperature rise and the lower final temperature than the fly ash concrete. The influences of MgO on long-term compressive strength varied depending on water-binder ratio, and the long-term length change test results indicated the expansion effects of the FA concrete containing MgO.

Efficiency Test for Surface Protecting Agents for the Chemical Resistance of Concrete Structures Using Sulfur Polymers (Sulfur Polymer를 사용한 콘크리트 구조물용 내화학성 표면보호재의 성능 평가)

  • Lee, Byung-Jae;Lee, Eue-Sung;Chung, Woo-Jung;Kim, Yun-Yong
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.18 no.5
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    • pp.1-8
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    • 2014
  • Structures requiring chemical resistance are usually coated with surface protecting agents, but the cost for maintenance and re-construction is incurred due to the low durability. Therefore, in this study, sulfur was polymerized and the performance was examined so that it could be used as the concrete surface protecting agents for structures requiring chemical resistance. The evaluation results indicated that for the spray of the sulfur polymer surface coating agents, the application of the gravity type was appropriate; and for the number of coating times, about 3 cycle spray gave the best results. For the surface condition of the concrete to be coated with the surface protecting agents, outstanding quality was obtained above room temperature ($20{\sim}30^{\circ}C$), and the bond strength increased as the temperature increased. The evaluation results of the strength characteristics depending on the filler content of the surface protecting agents indicated that about 20~40% filler mixing contributed to the strength improvement as it reduced the shrinkage of the sulfur polymer. Also, the mixing of silica showed larger increase in the bond strength than the mixing of fly ash, and the most outstanding bond strength characteristics could be obtained by the mixing of both silica and fly ash. In the case of the chemical resistance, the strength reduction was minimized and outstanding chemical resistance was obtained when the fly ash and silica were substituted by 20%, respectively. The performance evaluation of the chloride ion penetration indicated that for the specimens coated with the sulfur polymer surface protecting agents, the chloride ion penetration resistance increased by 29~48% compared to the specimen without the coating of the surface protecting agent. The examination of the coating condition of the surface protecting agents, compressive strength, bond strength, chemical resistance, and salt damage resistance indicated that in the range of this study, the optimal level was when the silica and fly ash were substituted by 20%, respectively, as the filler for the sulfur polymer.