• Title/Summary/Keyword: shrinkage rate

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Effect of Boss Wall Thickness on Sink Mark in Injection Molding (보스 벽 두께가 사출성형의 싱크마크 발생에 미치는 영향)

  • Kim, Hyun-Pil;Kim, Yohng-Jo
    • 한국금형공학회:학술대회논문집
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    • 2008.06a
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    • pp.103-109
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    • 2008
  • The sink mark on boss parts is generated by the volumetric shrinkage that is caused by both the molding thickness and the boss wall thickness. The volumetric shrinkage is caused by packing pressure and its amount tends to decrease by increasing the packing pressure. The packing pressure can therefore increase the flow rate to a boss part and causes the depth of sink mark to increase. As the molding thickness and the boss wall thickness in the boss part can increase the part volume, these may yield bad solidifying and also extend the molding cycle. In this paper, both the injection molding test and the flow analysis were carried out to investigate the effect of sink mark that was generated in the boss wall thickness of injection molded products. The sink mark could also be caused by thickness ratio of boss part. For a given thickness ratio of boss, several molding process parameters such as packing pressure, packing time and melt temperature, affecting to generation of the sink mark were discussed

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Dyeing Properties of Functional PET Double Knit Fabric (기능성 폴리에스터 이중 편성물의 염색 특성)

  • Lee, Bum Hoon
    • Textile Coloration and Finishing
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    • v.34 no.3
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    • pp.146-156
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    • 2022
  • In this study, the dyeing properties of double knit fabric composed of PET/PTT bi-component fiber and quick dry fiber were examined with disperse dyes. In addition, the shrinkage characteristics were investigated during the dyeing process. The K/S values and shrinkage rate of PET/PTT bi-component fiber were higher than those of PET/co-PET bi-component fiber and quick dry fiber. In the dye bath, dye migration of exhausted on PET/PTT bi-component fiber to quick dry fiber was found at high dyeing temperature. It was not found that there was a significant difference in K/S value on dyeing temperature between 115℃ and 130℃. But the slight color difference of two sides of a double knit fabric was found.

A Study on Shrinkage the Weft Knitted Fabrics (위편포의 수축에 관한 연구)

  • Sung Baek Joo;Choi Suk Chul;Chung Soon Young
    • Journal of the Korean Society of Clothing and Textiles
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    • v.4 no.1_2
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    • pp.25-33
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    • 1980
  • The studies on shrinkage and characteristics of the weft knitted fabrics were investigated under the various dry and wet treating conditions. Various relaxation values were found out according to treating conditions. The characteristics of knitted fabrics such as shrinkage rate, thickness, spirality, elongation and recovery were also measured. The used knitting yams were OE (open-end) cotton and POY (pre-oriented yarn)-DTY (draw textured yam) polyester. The conclusions obtained in this study are as follows. 1. In case of dry relaxation little change of Ks values was seen with increasing time after 48 hours. So it was found that relaxation shrinkage of dry relaxation reached its maximal state in about 48 hours. 2. In case of wet relaxation, higher Ks values were observed, in comparision with those of dry one and higher shrinkage rates were also observed. But when experimental temperature was constant, sudden marked increases in Ks values and shrinkage rates appeared through the initial 4 hours, and after that time little change was seen in them. 3. As Ks value increases, thickness also increased. But thickness showed to some degree stability around Ks value 23. 4. As Ks value increases, spirality values also increased gradually. But little change of spirality values was observed above a certain Ks values (cotton 22.5, polyester 21.5). 5. As Ks value increases, the elongation decreased under a certain load, and the recovery was random.

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The Change of Crystal Structure and Physical Properties of Partially Oriented Polyester Yarn(POY) on the Draw Ratio and Heat Setting Temperature (연신비와 열고정 온도에 따른 Partially Oriented Polyester Yarn(POY)의 구조변화와 물성)

  • 박명수;윤종호
    • Textile Coloration and Finishing
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    • v.12 no.2
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    • pp.103-110
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    • 2000
  • To examine the physical properties of POY through the microstructure control, the crystal structure such as the crystallinity, the crystallite size, the orientation, the shrinkage, the tensile properties, and the thermal stress of POY(80/48, SD) were examined at different draw ratios and annealing temperatures. From the examination following conclusions were obtained : 1. The crystallinity was more effected by the heat setting temperature than by the draw ratio. The increasing rate was greatest at the heat setting temperature range of $170~190^\circ{C}$. 2. The crystallite size perpendicular to the fiber axis was more effected by the annealing temperature at lower draw ratios. On the other hand, the crystal and amorphous orientations were more effected by the heat setting at higher draw ratios. 3. The boiling shrinkage did not change significantly, but the total shrinkage showed 13% at the draw ratio 1.9 and the heat setting temperature $170^\circ{C}$. 4. The maximum thermal stress increased with increasing the draw ratio and decreasing the heat setting temperature in the temperature range of $170~210^\circ{C}$. At the draw ratio 1.9 and the heat setting temperature $170^\circ{C}$, the maximum thermal stress found was 1.1gf/d. 5. In the heat setting temperature above $170^\circ{C}$ after the drawing, the crystallinity, the crystallite size, the orientation, and the strength increased with increasing temperature, but the shrinkage and the maximum thermal stress decreased with increasing temperature.

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Effects of cyclic loading on the long-term deflection of prestressed concrete beams

  • Zhang, Lihai;Mendis, Priyan;Hon, Wong Chon;Fragomeni, Sam;Lam, Nelson;Song, Yilun
    • Computers and Concrete
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    • v.12 no.6
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    • pp.739-754
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    • 2013
  • Creep and shrinkage have pronounced effects on the long-term deflection of prestressed concrete members. Under repeated loading, the rate of creep in prestressed concrete members is often accelerated. In this paper, an iterative computational procedure based on the well known Model B3 for creep and shrinkage was developed to predict the time-dependent deflection of partially prestressed concrete members. The developed model was validated using the experimental observed deflection behavior of a simply supported partially prestressed concrete beam under repeated loading. The validated model was then employed to make predictions of the long-term deflection of the prestressed beams under a variety of conditions (e.g., water cement ratio, relatively humidity and time at drying). The simulation results demonstrate that ignoring creep and shrinkage could lead to significant underestimation of the long-term deflection of a prestressed concrete member. The model will prove useful in reducing the long-term deflection of the prestressed concrete members via the optimal selection of a concrete mix and prestressing forces.

Prediction of Microshrinkage Porosity in Thin Al-alloy Permanent Mold Castings

  • Lee, Zin-Hyoung
    • Journal of Korea Foundry Society
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    • v.11 no.1
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    • pp.44-53
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    • 1991
  • The proper feeding conditions for thin Al-Alloy (AA336, JIS AC8A) castings in permanent mold were investigated to eliminate microshrinkage porosity. 5mm-thick plates (200mm long, 60mm wide) were cast with increasing padding taper from 0 to 5% under different conditions : (1) constant mold temperature of $350^{\circ}C$, (2) continuous production with uniform mold thickness (10mm), (3) continuous production with a negative taper of 2.5% in mold thickness (thickness decreasing in direction to riser). The test casting were machined off to the midplane and the shrinkage porosity was examined visually. The critical padding taper which can just eliminate the shrinkage porosity was determined for each condition, i.e. : (1) 4.5% at the constant mold temperature, (2) 3.5% for continuous production with the uniform mold thickness (3) 1.5% for continuous production with the taper in mold thickness. A computer simulation by a finite difference analysis program was applied to the test casting. The liquid fraction gradient (LFG) and the temperature gradient divided by the square root of the cooling rate (G /SR) were calculated at the end of solidification and compared with the shrinkage porosity area in the castings. For the case of constant mold temperature, LFG is a better parameter to predict shrinkage porosity than G /SR and its critical value is around 11%/cm. But for the case of continuous production, neither LFG nor G /SR could be a reliable parameter. The experimental results about the critical padding taper are of practical interest for designing permanent molds and castings. The computer simulation results stimulate further research to be directed on the prediction of centerline microshrinkage porosity in continuous production.

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Preparation of Lightweight Aerated Concrete and Characteristic Analysis of Foaming Agent (경량기포콘크리트의 제조 및 기포제의 특성분석)

  • Yim, Going;Yim, Chai-Suk
    • The Journal of Engineering Research
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    • v.8 no.1
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    • pp.31-50
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    • 2006
  • Shrinkage may cause cracking in concrete. In practice such cracking must be considered in most concrete applications because, under normal conditions, drying of the concrete is unavoidable, and when drying takes place shrinkage occurs. Cracked concrete is an inferior concrete because it is weaker, more permeable, and more susceptible to chemical attack. The development of the strength of LAC with aging depends on a few factors such as type of the cement, W/C ratio, curing conditions and periods. The higher the strength of LAC, the lower the possibility of shrinkage cracking. Hence, the strength of LAC in the hypocaust system depends to a large extent on the effect of cracking decrease of the antifoaming rate to drying shrinkage in cement.

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Hydration heat and autogenous shrinkage properties of silica-fume included mass concrete (실리카퓸을 사용한 매스콘크리트의 수화열과 자기수축 특성)

  • Kim, Chin-Yong;Kim, Jin-Keun
    • Proceedings of the Korea Concrete Institute Conference
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    • 2008.11a
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    • pp.489-492
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    • 2008
  • Adiabatic temperature rise and autogenous shrinkage experiments were performed for three silica-fume included mass concrete mixtures and a reference mixture without silica-fume, in order to investigate the influence of silica-fume on the hydration heat and autogenous shrinkage properties of mass concrete, and to examine applicability of silica-fume to mass concrete. It was revealed from the experiment that, for mass concrete, the rate of hydration was hardly increased while the maximum adiabatic temperature rise decreased about 5$^{\circ}$C by the addition of silica-fume, and the amount of autogenous shrinkage was almost the same regardless of silica-fume replacement. These facts imply that silica-fume can enhance the resistance of mass concrete to temperature cracking as well as the durability.

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Compaction and Sintering Behavior of Zirconia Powders : II. Sintering Behaviour (지르코니아 분말의 치밀화와 소결거동 : II. 소결거동)

  • Park, H.C.;Kim, K.;Kim, Y.W.;Lee, Y.B.;Oh, K.D.;Riley, Frank L.
    • Journal of the Korean Ceramic Society
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    • v.30 no.6
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    • pp.449-456
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    • 1993
  • Sintering behaviour of zirconia powders prepared by different processing treatment was discussed. About >99% densities of theoretical were obtaiend on sintering at 140$0^{\circ}C$ for 2h in case of 300MPa uniaxially cold-pressed compact. But the lower densities were obtained on sintering above this temperature due to abnormal grain growth enabling the tetragonal to monoclinic phase transformation during cooling resulted in microcracks. All kinds of different dried powders exhibited nearly the same shrinkage behaviour with end-point shrinkage between 19 and 20%, and had maximum shrinkage rate (0.99~1.27%/min) around 120$0^{\circ}C$. During whole sintering process densification was mainly governed by grain growth and rearrangement of agglomerates. Heterogeneous abnormal grain growth and abrupt decrease in shrinkage were observed when continuous interagglomerate pore collapsed into isolated pores.

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The effect of injection molding cooling parameters on shrinkage of plastic roller (사출성형의 냉각 파라미터가 플라스틱 롤러의 수축에 미치는 영향)

  • Cho, Sung-Gi;Han, Seong-Ryeol
    • Design & Manufacturing
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    • v.15 no.4
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    • pp.8-13
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    • 2021
  • A plastic roller for opening and closing the safety door of the injection molding machine was molded. The dimensional change of the measurement position of the roller was studied when the cooling time was applied differently among the molding conditions, and when the temperature of the coolant applied for mold cooling was also applied differently. Cooling times of 300 seconds and 400 seconds, hot and low-temperature coolant were applied. When the low-temperature coolant was applied, the measuring point of the roller shrank by 0.03 mm. However, when the high-temperature coolant was applied, the measuring point shrank by 0.3 mm. It was found that the application of low-temperature coolant among coolants was more suitable for the reference dimension of the molded article compared to the application of high-temperature coolant. Among the cooling water applied for the molding of plastic rollers, when high-temperature coolant is applied, the shrinkage rate measured immediately after ejection was smaller than when low-temperature coolant is applied. However, it was found that post shrinkage, which occurs over time, occurs much larger when high-temperature coolant is applied.