• Title/Summary/Keyword: short-fiber orientation

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Nondestructive Evaluation of Fiber Waviness in Thick Composites by Ultrasonics (초음파를 이용한 두꺼운 복합재료의 보강섬유 굴곡 평가)

  • 장필성;전흥재
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 1999.11a
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    • pp.258-263
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    • 1999
  • In this study, the numerical and experimental investigations were conducted to understand ultrasonic wave propagation and to evaluate the degree of fiber waviness in thick composites nondestructively. The path, energy and traveling time of insonified wave were predicted by adopting the ray and plane wave theories. In the analysis, the composites were assumed to have continuous fiber with sinusoidal waviness in a matrix and were modeled as stacks of infinitesimally short length off-axis elements with varying fiber orientation along the length direction. From the experiments on the specially fabricated thick composite specimens with various degrees of uniform fiber waviness, the energy distributions of received wave were obtain for the various positions of transmitter. It was observed that the energy of wave was converged to the adjacent peaks of fiber waviness. The location where maximum energy of wave was detected from the experiments showed good agreement with the location obtained from theoretical predictions. Finally, the test procedure was Proposed to evaluate fiber waviness in thick composites by considering the energy of wave and relative distance between transmitter and receiver.

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Numerical Investigation of the Density and Inlet Velocity Effects on Fiber Orientation Inside Fresh SFRSCC (SFRSCC의 섬유 방향성에 미치는 입구 속도와 점성의 영향성에 대한 수치해석)

  • Azad, Ali;Lee, Jong-Jae;Lee, Jong-Han;Lee, Gun-Jun;An, Yun-Kyu
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.22 no.3
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    • pp.16-20
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    • 2018
  • Steel Fiber reinforced self-compacting concrete (SFRSCC) has been widely used in a number of structures, such as ordinary civil infrastructures, sky scrapers, nuclear power plants, hospitals, dams, channels and etc. Thanks to its short and discrete reinforcing fibers, its performance, including tensile strength, ductility, toughness and flexural strength gets much better in comparison with ordinary self-compacting concrete (SCC) without any reinforcing fibers. Despite all these aforementioned advantages of SFRSCC, its performance highly depends on fiber's orientation. In case of short discrete fibers, the orientation of fibers is completely random and cannot be controlled during pumping process. If fibers distribution inside hardened state concrete are randomly distributed, it leads to less resistance potential of concrete element, especially in terms of flexural and tensile strength. The maximum expected strength may not be achieved. Therefore, fiber alignment has been considered as one of the important factors in SFRSCC. To address this issue, this study investigates the effects of concrete matrix's density and inlet velocity on fiber alignment during the pumping process using a finite element method.

Effect of Compressibility on Flow Field and Fiber Orientation in the Filling Stage of Injection Molding (사출성형의 충전시 고분자용융액의 압축성이 유동장과 단섬유 배향에 미치는 영향)

  • Lee, S.C.;Ko, J;Youn, J.R.
    • The Korean Journal of Rheology
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    • v.10 no.4
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    • pp.217-226
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    • 1998
  • The anisotropy caused by the fiber orientation, which is inevitably generated by the flow during injection molding of short fiber reinforced polymers, greatly influences dimensional accuracy, mechanical properties, and other quality of the final product. Since the filling stage of the injection molding process plays a vital role in determining fiber orientation, an accurate analysis of flow field for the filling stage is needed. Unbalanced filling occurs when a complex or a multi-cavity mold is used leading to development of regions where the fiber suspension is under compression. It is impossible to make an accurate calculation of the flow field during filling with the analysis assuming incompressible fluid. A mold with four cavities with different filling times was produced to compare the numerical analysis results with the experimental data. There was a good agreement between the experimental and theoretical results when the compressibility of the polymer melt was considered for the numerical simulation. The fiber orientation states for compressible and incompressible fluids were also compared qualitatively as well as quantitatively in this study.

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Strengthening Mechanism of Hybrid Short Fiber/Particle Reinforced Metal Matrix Composites (섬유/입자 혼합 금속복합재료의 강화기구 해석)

  • 정성욱;이종해;정창규;송정일;한경섭
    • Composites Research
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    • v.13 no.1
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    • pp.50-60
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    • 2000
  • This paper presents an analytical method considering tensile strength enhancement in hybrid $Al_2O_3$ fiber/particle/aluminum composites(MMCs). The tensile strength and elastic modulus of the hybrid MMCs are even 20% higher than those of the fiber reinforced MMCs with same volume fraction of reinforcements. This phenomenon is explained by the cluster model which is newly proposed in this research, and the strengthening mechanisms by a cluster is analyzed using simple modified rule of mixtures. From the analysis, it is observed that cluster structure in hybrid MMCs increase the fiber efficiency factor for the tensile strength and the orientation factor for the elastic modulus. The present theory is then compared with experimental results which was performed using squeeze infiltrated hybrid MMCs made of hybrid $Al_2O_3$ short fiber/particle preform and AC8A alloy as base metal, and the agreement is found to be satisfactory.

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Microstructures and Tensile Properties of $A_2O_3$ Short Fiber/Al-Si-Mg Alloy Composites Fabricated by Rheo-compocasting and Hot Pressing (Rheo-compocasting 및 Hot Pressing에 의하여 제조한 $Al-Si-Mg/Al_2O_3$ 단섬유강화 복합재료의 조직 및 인장특성)

  • Kwak, Hyun-Man;Lee, Hag-Ju
    • Journal of Korea Foundry Society
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    • v.13 no.6
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    • pp.547-554
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    • 1993
  • Aluminum alloy matrix composites reinforced with various amounts of $Al_2O_3$ short fibers have been produced by rheo-compocasting accompanied by hot pressing. When composites reinforced with fibers are produced by rheo-compocasting, S-L process is the most effective method for homogeneous dispersion of fibers. A sound composites with the improved orientation(3 dimension${\rightarrow}$2 dimension) of the fibers and increased volume fraction of them have been fabricated through the hot pressing of the casted composites. Fibers are broken down when rheo-compocasting, hot pressing, and $T_6$ treating. Among them fibers are broken down most heavily in the hot pressing. And even in the case of the composite reinforced with 30 vol% fibers, which showed the hardest fiber break down, aspect ratio(11.6) is higher than critical aspect ratio(10.7). The fiber strengthening effect in the composites has showed upto 573K. As the test temperature increases to the range of 573K, the effect has been higher. The fracture of composites is controlled by fiber from room temperature to 473K, but the fracture of composites is controlled by interface between fiber and matrix alloy above 473K.

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Effects on extrusion ratio and temperature of shore fiber reinforcd metal matrix composites by rheo-compocating (반용융 가공법에 의한 단섬유 보강 급속복합재료의 강도에 미치는 압출비와 압출온도의 영향)

  • 윤한기;김석호;이상필
    • Journal of Ocean Engineering and Technology
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    • v.11 no.2
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    • pp.18-27
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    • 1997
  • Al 6061 alloy reinforced with 10 vol.% ${\delta}-Al_2O_3$ short fiber was fabricated by Rheo-compocasting and squwwze cating. Extrusion processings were performed at temperatures from 40$0^{\circ}C$ to 55$0^{\circ}C$ with various extrusion ratio for curved shape dies. In proportion to the increase of extrusion ratios and temperatures, ultimate tensile strength for extruded materials improved. SEM observation of fractured surfsce was capcble oof accounting for fracture mechanism and bounding state of fiber and matrix.

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Evaluation of Inhomogeneous Deformation and Stress Concentration In Polymer Composites Injection Weld by means of Thermoelastic Techniques

  • Lim, Jae-Kyoo;Kim, Yon-Jig
    • Journal of Mechanical Science and Technology
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    • v.15 no.12
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    • pp.1616-1622
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    • 2001
  • Fiber composite materials are widely used in aerospace industries due to their high specific strength and stiffness. Especially, the increasing use of polymer composite materials for injection of automobile components has led to a considerable interest in the application of stress pattern analysis by thermal emission to these composite materials. Therefore, in this study the microstructure of glass fiber orientation at the parent and weld line of polycarbonate is observed by a light transmission. And we also investigate a stress concentration model of a notch including short glass fibers. Especially the polymer injection weld reorients the fiber to suggest a new method for the evaluation of inhomogeneous deformation.

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2-D Simulation of Fiber Orientation in Short Fiber Preform (단섬유 예비성형체의 섬유배향에 대한 2차원 수치모사)

  • 정성욱;남현욱;정창규;한경섭
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 1999.11a
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    • pp.107-110
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    • 1999
  • 본 연구에서는 진공압추출법에 의해 제조되는 알루미나(AI$_2$O$_3$) 단섬유예비성형체의 제조공정시 발생하는 섬유들의 배향분포의 특징을 2차원 수치모사를 통해 밝혔다. 수치해석은 섬유의 배향분포를 2차원으로 가정한 후 제조공정시 섬유들이 적층되는 현상을 섬유의 낙하, 회전, 미끄러짐, 이동의 단계의 나누어 모델링하였다. 해석결과 섬유의 배향과 부피분율은 섬유의 종횡비(길이/지름)에 의해 크게 영향을 받으며, 배향 분포는 정규분포와 유사한 것으로 밝혀졌다.

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Mechanical properties of ABS resin reinforced with recycled CFRP

  • Ogi, Keiji;Nishikawa, Takashi;Okano, Yasutaka;Taketa, Ichiro
    • Advanced Composite Materials
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    • v.16 no.2
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    • pp.181-194
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    • 2007
  • This paper presents the mechanical properties of a composite consisting of acrylonitrile-butadiene-styrene (ABS) resin mixed with carbon fiber reinforced plastics (CFRP) pieces (CFRP/ABS). CFRP pieces made by crushing CFRP wastes were utilized in this material. Nine kinds of CFRP/ABS compounds with different weight fraction and size of CFRP pieces were prepared. Firstly, tensile and flexural tests were performed for the specimens with various CFRP content. Next, fracture surfaces of the specimens were microscopically observed to investigate fracture behavior and fiber/resin interface. Finally, the tensile modulus and strength were discussed based on the macromechanical model. It is found that the elastic modulus increases linearly with increasing CFRP content while the strength changes nonlinearly. Microscopic observation revealed that most carbon fibers are separated individually and dispersed homogeneously in ABS resin. Epoxy resin particles originally from CFRP are dispersed in ABS resin and seem to be in good contact with surrounding resin. The modulus and strength can be expressed using a macromechanical model taking account of fiber orientation, length and interfacial bonding in short fiber composites.

A Study on the Development of the Next Generation Composite Materials(Hybrid Composites with Non-Woven Tissue) (차세대 복합재료의 개발에 관한 연구(부직포 삽입형 하이브리드 복합재료))

  • ;Hiroshi Noguchi
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2001.10a
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    • pp.195-198
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    • 2001
  • To improve the properties of FRP composite materials, the hybrid prepreg with non-woven tissue (NWT) is developed. The hybrid prepreg consists of undirectional prepreg and NWT prepreg. The NWT prepreg is made by compounding the NWT and polymer resin, which is similar to the production method of FRP prepreg. The NWT has short fibers which are discretely distributed with in-plane random orientation. The stiffness and strength of NWT composites are lower than those of continuously fibrous composites. The strengthening technique and fabricating technique for the hybrid prepreg are described in this work. The mechanical characteristics of hybrid composites with NWT are discussed and compared with those of the FRP composites.

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