• Title/Summary/Keyword: shear-welding

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Lap joint Laser Welding of Hot Stamped Ultra High Strength Steel for Automotive Application (자동차용 핫스탬핑 고강도강 판재의 겹치기 레이저용접)

  • Kim, Yong;Park, Ki-Young;Lee, Kyoung-Don
    • Laser Solutions
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    • v.15 no.1
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    • pp.1-5
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    • 2012
  • Recently ultra high strength steels(UHSS) has been widely applied to the structural or safety components in the automotive industry. Specially, hot stamping boron steel 22MnB5 has shown the crash-resistant characteristics when applying to bumpers and pillars. Lap joint Laser welding of the hot stamped and die quenched sheets of Boron steel was carried out using 3kW Nd/YAG laser. The appropriate Lap joint laser welding conditions were founded separately for four lap joint combinations. The lower sheest is a hot stamped sheet in common and the upper sheet is selected among the hot stamped steel and high strength steels such as SPCC, 370MPa, and 590MPa grade high strength steels. Cross bead sections and local hardening and softening were observed as well as tensile-shear test results.

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A Study on the Spot Weldability of High Strength Steel Sheet and Two Stories Galvannealed High Strength Steel Sheet (고장력강판 및 2층아연도금된 고장력 강판의 점용접성에 관한 연구)

  • 신현일;강성수
    • Journal of Welding and Joining
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    • v.12 no.3
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    • pp.56-62
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    • 1994
  • The spot weldability of high strength steel sheet and two stories galvannealed high strength steel sheet has been studied. 1) Tensile shear strength decreased inversely as welding current increased over 12KA in the case of two stories galvannealed high strength steel sheet. 2) When heat flux input over 12KA, hardening region become narrow in case of two stories galvannealed high strength steel sheet. 3) The size of hardening region affect the strength of nuggets.

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Fatigue Strength Evaluation on the IB-Type Spot Welded Lap Joint of 304 Stainless Steel Part 2 : Strain energy Density (304 스테인레스 박강판 IB형 용접이음재의 피로강도 평가 Part 2 : 변형에너지 밀도에 의한 평가)

  • 손일선;오세빈;배동호
    • Journal of Welding and Joining
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    • v.17 no.6
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    • pp.32-37
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    • 1999
  • Since stainless steel plates have good mechanical properties, weldability, appearance and resistance of corrosion, these are traditionally used for vehicles such as the bus and the train. And they are mainly fabricated by spot welding. But fatigue strength of their spot welded joint is considerably influenced by welding conditions as well as geometrical factors. Thus a reasonable and systematic criterion for long life design of spot welded body structure must be established. In this report, strain energy density was analyzed by using 3-dimensional finite element model about the IB-type spot welded lap joint under tension-shear load. Fatigue tests were conducted on them having various thickness, joint angle, lapped length and width. From their results, it was found that fatigue strength of the IB-type spot welded lap joints could be effectively and systematically rearranged by strain energy density at the edge of nugget.

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Prediction of Welding Stress and Deformation by 3D-FEM Analysis and Its Accuracy (3차원 유한요소해석에 의한 용접응력과 변형의 해석 및 정도)

  • 장경호;이상형;이진형
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2000.10a
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    • pp.11-17
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    • 2000
  • ,An residual stress and out-of plane deformation produced by butt welding was analyzed by four kinds of 3D-FEM programs(Thermal El-P1 Analysis) developed by authors. The magnitude of deformation of perpendicular to the welding line generated by butt welding was large when the reduced integration method was used. This was because of removal of the locking phenomenon, which it was generally known that the stiffness of the shear component of out-of-plane was largely evaluated. And the magnitude of residual stress was analyzed by using the FEM program based on a large and small deformation theory was similar to that was analyzed by the redeced integration method.

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Shear behavior of short square tubed steel reinforced concrete columns with high-strength concrete

  • Li, Xiang;Zhou, Xuhong;Liu, Jiepeng;Wang, Xuanding
    • Steel and Composite Structures
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    • v.32 no.3
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    • pp.411-422
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    • 2019
  • Six shear-critical square tubed steel reinforced concrete (TSRC) columns using the high-strength concrete ($f_{cu,150}=86.6MPa$) were tested under constant axial and lateral cyclic loads. The height-to-depth ratio of the short column specimens was specified as 2.6, and the axial load ratio and the number of shear studs on the steel shape were considered as two main parameters. The shear failure mode of short square TSRC columns was observed from the test. The steel tube with diagonal stiffener plates provided effective confinement to the concrete core, while welding shear studs on the steel section appeared not significantly enhancing the seismic behavior of short square TRSC columns. Specimens with higher axial load ratio showed higher lateral stiffness and shear strength but worse ductility. A modified ACI design method is proposed to calculate the nominal shear strength, which agrees well with the test database containing ten short square TSRC columns with shear failure mode from this study and other related literature.

Evaluation on the Properties of Strain Distribution of the sopt welding specimen under tensile-shear load (인장-전단하중을 받는 점 용접재의 변형률 분포 특성 평가)

  • 김덕중
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.8 no.6
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    • pp.113-118
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    • 1999
  • In order to evaluate strength of spot welded joint, at first it is importent that we should know strain distribution near nugget zone. During loading, in HAZ, compressive strain increase with Increase of load, but in nugget zone tensile strain increase. During unloading, on the other hand, even through the decreases, the strain variation is not almost appeared in nugget zone and HAZ. In nugget boundary zone, the strain range increases continuously along with load increase on outer surface, but the strain increases continunously and decreases rapidly beyond yield strength on inner surface. In this paper, strain distribution are measured in inner and outer surface with variation of thickness and load under tensile-shear load. Tensile-shear strength increased as with increase of specimen thickness. As for thickness increase rates are 25%, 50%, 100%, and 150%, tensile-shear strength in crease rates are 40%, 81%, 130% and 228%.

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Reliability Evaluations for Shear Strength of Resistance Welded Ball Stud according to Different Cooling Methods

  • Park, In-Duck;Nam, Ki-Woo
    • Journal of Power System Engineering
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    • v.22 no.6
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    • pp.44-50
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    • 2018
  • As a type of bolt with a spherical head, the ball stud is widely used as a part of a ball joint in steering or suspension systems in automobiles. Balls and studs are subjected to heat treatment suitable for each material; in particular, the shear strength of the ball stud must meet the specifications of the production company. This study evaluated the shear strength of joints according to the cooling method of ball studs subject to resistance welding. The shear stress of water cooling was higher than that of air cooling (as-received material). Note, however, th at oil cooling showed lower stress than that of as-received. When judged by standard deviation, mean, and coefficient of variation according to the arithmetic statistics and shape parameter as well as scale parameter, oil cooling is suitable.

Characterization of resistance spot welded Al5052/DP590 dissimilar materials and processing optimization (저항점용접된 Al5052/DP590 이종소재의 특성평가 및 공정의 최적화)

  • Jo, Beom-Ji;Kim, Ji-Sun;Yoo, Hyo-Sang;Kim, In-Ju;Lee, Seong-Hui;Kim, Young-Gon
    • Journal of Welding and Joining
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    • v.33 no.2
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    • pp.56-61
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    • 2015
  • IRW(Inverter Resistance Welding) process and DSW(Delta-spot welding) process for dissimilar materials of DP590 and Al5052 were performed to evaluate the welding quality and mechanical properties. IRW experiment was carried out with changing the welding current. The other welding parameters such as pressure force, weld time, squeezing time and holding time were fixed. On the anther hand, DSW experiment was performed using the process tape at welding current of 11.5kA. The other conditions were same as IRW conditions. The various testes such as shear tensile strength, nugget diameters, EDS, SEM and cross-sectional observation for weld zone was performed. As a result, IMC(Inter Metallic Compound) thickness at 11.5kA was thinner than those of 9.5kA and 10.5kA conditions. In addition, thined IMC layer was observed when high electric current apply to the materials(DP590 and Al5052) in a short time throught dissimilar resistance spot welding controling welding conditions. The relationship between the thickeness of IMC and current intensity was after discussed.