• Title/Summary/Keyword: shear ring

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A Study on the Effect of V-Ring Pressure and Clearance on the Die Roll Height Through the Fine Blanking (파인블랭킹 공정에서 V-링 압력과 클리어런스가 다이 롤 높이에 미치는 영향에 관한 연구)

  • Lee, Chun-Kyu;Kim, Jong-Deok;Kim, Young-Choon
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.14 no.12
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    • pp.6060-6065
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    • 2013
  • Minimizing the height of the die roll is very important for maximizing the size of effective shear planes. In this study, the die roll change was investigated for the change in the amounts and clearance of the V-ring indentation. Shear analysis and experiments were conducted with the V-ring distance fixed to 2mm. Fine blanking die was applied to the die insert with different clearances. Several specimens were analyzed about the height of the die roll. As a result, the pressure of V-ring effectively inhibited the flow of materials. And the height of the die roll was lowest when the clearance between the die and punch was 1% of the material thickness.

Numerical Study of Periodic Turbulent Flow for a Pipe with an Orifice Ring (오리피스 링이 부착된 원관내 주기적인 난류운동에 대한 수치해석)

  • 맹주성;양시영;서현철
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.17 no.9
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    • pp.2294-2303
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    • 1993
  • This paper investigated the characteristics of the turbulent incompressible flow past the orifice ring in an axi-symmetric pipe. The flow field was the turbulent pulsatile flow for Reynolds number of $2{\times}10^{5}$ which was defined based on the maximum velocity and the pipe diameter at the inlet, with oscillating frequence $(f_{os})=1/4{\pi}$ which was considered as quasi-steady state frequence. In the present investigation, finite analytic method was used to solve the governing equations in Navier Stokes and turbulent transport formulations. Particularly at high Reynolds number and low oscillation frequency, the effects of orifice ring on the flow were numerically investigated. The separation zone behind the orifice ring during the acceleration phase was found to be decreased. However, during the deceleration phase, the separation behind the orifice ring for pulsatile flow continuously grow to a size even larger than that in steady flow. The pressure drop in steady flow was found to be constant and always positive while for pulsatile flow the pressure drop change with time. And large turbulent kinetic energy, dissipation rate were found to be located in the region where the flow passes through the orifics ring. The maximum turbulent kinetic energy, generally occurs along the shear layer where the velocity gradient is large.

A Study on the share surface size deformation of Fine Blanking Process (파인블랭킹 공정에서 전단면의 크기 변형에 관한 연구)

  • Lee, Chun-Kyu;Kim, Young-Choon
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.14 no.8
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    • pp.3650-3655
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    • 2013
  • A state purpose to produce fine blanking die gets to be the maximum size of share surface the study considered that change a size of share area. the clearance affecting most greatly size of share surface fixing as 1% of material thickness and while change share speed, A distance change from share line to V-ring center, A change of V-ring angle. it designed. Each test specimen taken from the share surface size analysis of the V-ring distance of 2mm, the outer $45^{\circ}$ / inner$30^{\circ}$ if the, Shear speed was found that the area of the entire cross section is largest the 6.4m/min.

Study on the shear surface factors in fine blanking process (파인 블랭킹 공정에서 전단면에 영향을 미치는 요소에 관한 연구)

  • Lee, Choon-Kyu;Lee, Jong-Gu;Ryu, Je-Gu
    • Design & Manufacturing
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    • v.2 no.2
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    • pp.38-42
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    • 2008
  • This study is performed for investigating the effects of shearing characteristics in fine blanking, such as camber, burr-height and dimensional accuracy, etc by experiments. Conventional hydraulic press equipped with specially designed hydraulic unit is used for experiments. Cold rolled steel sheet(3.0mm) materials which got properties, 2212.39kgf of maximum, $29.490kgf/mm^2$ of stress and 41.33% of strain were used. it can be concluded that the center distance of vee indenter ring can be obtained 2.0mm in SPCC 3.0t.

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Effects of Blankholding force and Vee-ring on the Blanking characteristics in Fine-Blanking Die (정밀전단금형에서 판누름압력과 삼각돌기가 전단특성에 미치는 영향)

  • 이종구
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.5 no.3
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    • pp.50-57
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    • 1996
  • This study was performed the blankholding force and Vee-ring effects on blanking characteristics, such as maximum blanking force, burnish, dish-shape, hardness. etc. in fine-blanking die by the experimental method. Two types of aluminum (Al.1050-O, Al, 5052-H) Such as annealed and unannealed materials were used for the experiment. In order to get a hydrostatic pressure effect, the clearance was set to 0.5% of the thickness of strip, and the counter punch and stripper plate with Vee-ring was set-up. While this experiment was carry8ing out, the average blanking velocity was constant (37.5mm/sec). As a result of this study, we got a good surface roughness and a dimensions, the good squareness and the reduction of dish-shape could be obtained, and also the additional results obtained were such that the hardness of shear plane was increased and the maximum blanking force was reduce in the condition of Vee-ring height of 1.0~1.5mm, and blankholding force of 1200kg.

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Finite Element Simulation of Hot Forging Process for Tank Transmission Ring Component (전차 변속기 링 형상 부품의 열간 단조 공정 성형 해석)

  • Chul-Kyu Jin
    • Journal of the Korean Society of Industry Convergence
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    • v.27 no.5
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    • pp.1327-1333
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    • 2024
  • In this study, the formability was predicted using a finite element method-based forming simulation program to manufacture ring-shaped parts with multiple rectangular grooves through a hot forging process. The hot forging process was designed into four processes. In the first and second processes, the disk-shaped raw material was transformed into the shape of a bowl. In the third process, the inner lower part of the bowl was sheared to form a ring shape. In the fourth process, the outer surface of the upper part of the ring was partially sheared to create multiple rectangular grooves. Since the lower mold for the first and second processes is the same, mold costs can be reduced. In the third process, burrs are expected to occur on the shear surface, so burr removal work is required in the actual process. The fourth process requires more than one forging operation because the rectangular groove cannot be made uniformly in one operation.

Dynamic Shear Stress of Tough-Pitch Copper at High Strain and High Strain-Rate

  • Moon, Wonjoo;Seo, Songwon;Lim, Jaeyoung;Min, Oakkey
    • Journal of Mechanical Science and Technology
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    • v.16 no.11
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    • pp.1412-1419
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    • 2002
  • Dynamic shear tests for the tough-pitch copper at high strain and high strain rate was performed. The Split Hopkinson Pressure Bar (SHPB) compression test system was modified to yield a shear deformation in the specimen. Hat-shaped specimens for the tough-pitch copper were adopted to generate high strain of γ=3~4 and high strain-rate of γ= 10$^4$/s. The dynamic analysis by ABAQUS 5.5/EXPLICIT code verified that shear zone can be localized in hat-shaped specimens. A proper impact velocity and the axial length of the shear localization region wert determined through the elastic wave analysis. The displacement in a hat-shaped specimen is limited by a spacer ring which was installed between the specimen and the incident bar. The shear bands were obtained by measuring the direction of shear deformation and the width of deformed grain in the shear zone. The decrease of specimen length has been measured on the optical displacement transducer. Dynamic shear stress-strain relations in the tough-pitch copper were obtained at two strain-rates.

Modeling for the Natural Vibration Analysis of a Rotating Thin Ring (회전하는 얇은 링의 고유진동 해석을 위한 모델링)

  • Kim, Chang-Boo;Kim, Sehee
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.16 no.1 s.106
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    • pp.57-65
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    • 2006
  • In this paper, we present the principle of virtual work, from which the exact non-linear equations of motion of a rotating ring can be derived, by using the theory of finite deformation. For a thin ring of which the effect of variation in curvature across the cross-section is neglected, the radial displacement and the extensional stress are determined from the principle of virtual work at the steady state where the ring is rotating with a constant angular velocity. And also we formulate systematically the governing equations concerned to the in-plane vibrations and the out-of-plane vibrations at the disturbed state by using the principle of virtual work which is expressed with the disturbed displacements about the steady state. The formulated governing equations are classified by four models along the cases of considering or neglecting all or partly the secondary effects of flexural shear, rotary inertia, circumferential extension, and twist inertia. The natural vibrations of thin rings are analyzed, and its results are compared and discussed.

Modelling for the Natural Vibration Analysis of a Rotating Thin Ring (회전하는 얇은 링의 고유진동 해석을 위한 모델링)

  • Kim, Chang-Boo;Kim, Se-Hee
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2005.11a
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    • pp.585-592
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    • 2005
  • In this paper, we present the principle of virtual work, from which the exact non-linear equations of motion of a rotating ring can be derived, by using the theory of finite deformation For a thin ring of which the effect of variation in curvature across the cross-section is neglected, the radial displacement and the extensional stress are determined from the principle of virtual work at the steady state where the ring is rotating with a constant angular velocity. And also we formulate systematically the governing equations concerned to the in-plane vibrations and the out-of-plane vibrations at the disturbed state by using the principle of virtual work which is expressed with the disturbed displacements about the steady state. The formulated governing equations are classified by four models along the cases of considering or neglecting all or partly the secondary effects of flexural shear, rotary inertia, circumferential extension, and twist inertia. The natural vibrations of thin rings are analyzed, and its results are compared and discussed.

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Evaluation of Bonding Strength of Larch Cross-Laminated Timber

  • Song, Yo-Jin;Hong, Soon-Il
    • Journal of the Korean Wood Science and Technology
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    • v.44 no.4
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    • pp.607-615
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    • 2016
  • The delamination along the annual ring on the cross-section of laminae and the bonding strength according to the tangential angle between laminae were evaluated for the production of 3-ply cross-laminated timber (CLT) using domestic larch. Since there is no standard for CLT in Korea, the production and test of specimens for bonding strength followed the standard procedure of "Structural glued laminated timber" (KS F 3021). The standard specifies to exclude any measurement from the cracks of timbers resulted from drying or knots during delamination test of the glued laminated timbers. However, the failure of cross-sectional tissues along the annual rings was observed near the glue-line of all specimens during the delamination test. Because this phenomenon can generate defects in the CLT that may be exposed to various temperatures and relative humidities after the actual construction, the delamination percentage was measured by including this wood failure. As a result, the delamination percentage of the CLT which had been combined in such a way that the annual rings of outer lamina were directed inward was the lowest, which was around 13%, regardless of the annual ring direction of the middle lamina. On the other hand, the delamination percentage of the CLT which had been combined in such a way that the annual rings of outer lamina were directed outward was the highest, which was around 26%. Furthermore, end-split occurred in the outer lamina during the drying process of the boiling delamination test, which affected the delamination percentage. Therefore, the soaking delamination test was found to be more appropriate for evaluating the delamination strength of CLT. The block shear strength of larch CLT was $3.9{\pm}0.9$ MPa on average, which was 46% lower than the block shear strength requirement (7.1 MPa) of the standard, but satisfied the criteria of the block shear strength (3.5 MPa) of the European Standard (prEN 16351: 2013).