• Title/Summary/Keyword: shape and size optimization

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The optimum geometric design of stators for brush less DC linear motors (브러시없는 직류 선형 모터의 고정자 형상 최적 설계)

  • 최문석;김용일;이상락
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.1173-1176
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    • 1995
  • We design and analyze two type stators for brushless DC linear motors by the experiment and the computational analysis. For a U-shape stator, the maximum manetic flux density by the finite element method(FEM) is large than that by the experiment by 1.0~2.2%. The result by the FEM is so accurate that it can be applied to the geometric design for the optimization. To increase the maximum magnetic flux density, we suggest an improved stator and analyze it by the 3-D and 2-D models. The maximum magnetic flux density of the improved stator is large than that of the U-Shape stator by 2.7%. Considering the size of the improved stator and maximum magnetic flux density, we determine that the optimized thickness is 5mm for a given specification.

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Optimal Design of the Optical Pickup Actuator Coil (광픽업 구동기 코일최적설계)

  • Yoon Young, Kim;Woochun, Kim;Jae Eun, Kim
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2004.05a
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    • pp.352-355
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    • 2004
  • The objective of this work is to develop a new design method to find optimal coils, especially the optimal coil configuration of an optical pickup actuator. In designing actuator coils, the developed Lorenz force in the coils along the desired direction should be made as large as possible while forces and torques in other directions should be made as small as possible. The design methodology we are developing is a systematic approach that can generate optimal coil configurations for given permanent magnet configurations. To consider the best coil configuration among all feasible coil configurations, we formulate the design problem as a topology optimization of a coil. The present formulation for coil design is noble in the sense that the existing topology optimization is mainly concerned with the design of yokes and permanent magnets and that the optimization of actuator coils is so far limited within shape or size optimization. Though the present design methodology applies to any problem, the specific design example considered is the design of fine-pattern tracking and focusing coils.

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Surface Relief Hologram Mask Recording Simulation and Optimization Based on SDTA in the Fresnel Diffraction Zone (Fresnel 영역에서의 SDTA 방법을 이용한 전산묘사에 의한 Surface Relief Hologram Mask 기록 조건 최적화)

  • Lee, Sung-Jin;Dominguez-Caballero, Jose;Barbastathis, George
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.33 no.8
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    • pp.793-798
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    • 2009
  • In this paper, the simulation and optimization of SRH (Surface Relief Hologram) masks for printing LCD gate patterns using TIR (Total Internal Reflection) holographic lithography was investigated. A simulation and optimization algorithm based on SDTA (Scalar Diffraction Theory Analysis) method was developed. The accuracy of the algorithm was compared to that of the RCWA (Rigorous Coupled Wave Analysis) method for estimating the Fresnel diffraction pattern of Cr amplitude masks for the given system geometry. In addition, the results from the optimization algorithm were validated experimentally. It was found that one to the most important conditions for the fabrication of SRH masks is to avoid nonlinear shape distortions of the resulting grating. These distortions can be avoided by designing SRH masks with recorded gratings having small aspect ratios of width versus depth. The optimum gap size between the Cr and SRH masks was found using the optimization algorithm. A printed LCD gate pattern with a minimum line width of $1.5{\mu}m$ exposed using the optimized SRH mask was experimentally demonstrated.

A Study on the Structure Analysis of Riveting Process for Aircraft Frame Manufacturing (항공기 프레임 제작을 위한 리벳팅 공정의 구조해석에 관한 연구)

  • Lee, Choon-Man;Oh, Won-Jung
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.2
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    • pp.103-110
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    • 2020
  • Riveting is mainly used to assemble the aircraft fuselage. An average of 2~3 workers is needed to assemble an aircraft fuselage consisting of various size frames by riveting. In this study, a riveting process that enables one-person operation using an automated C-frame riveting machine was proposed for improving the efficiency of productivity. The proposed process was verified stability through structural analysis. In the range that can maintain structural stability, panel thickness of the riveting machine and shape were modified to optimizing the shape for reducing the weight of the riveting process. The structural analysis was performed by software ANSYS workbench 19.2. The optimized riveting machine was reduced by 257kg compared to the existing model.

Design and Optimization of an Knee Joint of Fully-active Transfemoral Prosthesis for Stair Walking (계단 보행을 위한 능동형 대퇴의지 무릎 관절의 설계 및 최적화)

  • Ahn, Hyoung-Jong;Lee, Kwang-Hee;Hong, Yi;Lee, Chul-Hee
    • Journal of rehabilitation welfare engineering & assistive technology
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    • v.10 no.1
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    • pp.65-72
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    • 2016
  • In this study, a fully active transfemoral prothesis with a knee joint is designed considering stair walking conditions. Since the torque at the knee joint required for stair walking condition is relative high compared with the one in normal walking condition, the proposed design has high torque generating mechanism. Moreover, the transfemoral prothesis is designed in compact size to reduce its weight, which is related to comfortable fit and fatigue of patients. Flat type BLDC motor is used for simple and compact structure and various components are used to generate required torque with target working angle and speed. The weight reduction of structure is carried out using optimization method after the initial design process is complete. The optimization is conducted under the load conditions of stair walking. The optimized design is validated via finite element analysis and experiments. As a result, the weight is reduced using topology and shape optimization but maintaining the safety of structure. Also the space efficiency is improved due to its compact size.

Development of DS/FDM-a Robust CAD-based Optimal Design System and Its Application to Engineering Structures (CAD 기반 최적설계 시스템인 DS/FDM의 개발과 공학 구조물에 대한 적용)

  • Han, Jeong-Sam;Uphaus, Frank;Kim, Yeong-Ryeol;Kwak, Byung-Man
    • Proceedings of the KSME Conference
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    • 2000.04a
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    • pp.720-724
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    • 2000
  • In this paper, we introduce a seamlessly integrated CAD-based design system (DS) for CAD modeling, engineering analysis, and optimal design which has been developed in CCED at KAIST, The key points of this integrating philosophy are to make full use of a parametric CAD program as the platform of integration and to adopt finite difference method for design sensitivity analysis in optimization process to get robustness and versatility. Design variables are directly selected by clicking CAD model parameters and all the analysis and design activities are menu-driven. This integrated program, named as DS/FDM, runs on Windows NT or Unix and FE analyses are performed at a remote Unix-workstation for multiple users. Application examples include shape optimal design of a belt clip that fits onto a portable electronic device and a bracket to show performance of DS/FDM with shell and tetra solid elements. This software is found efficient and effective fur shape design and size design of engineering structures.

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An Optimal Design of the Compact CRLH-TL UWB Filter Using a Modified Evolution Strategy Algorithm

  • Oh, Seung-Hun;Wu, Chao;Chung, Tae Kyung;Kim, Hyeong-Seok
    • Journal of Electrical Engineering and Technology
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    • v.10 no.2
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    • pp.653-658
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    • 2015
  • This paper deals with an efficient optimization design method of a compact ultra wideband (UWB) filter which can improve the characteristics of the filter. The Evolution Strategy (ES) algorithm is adopted for the optimization and modified to suppress the ripple by inserting an additional step to the ES scheme. The algorithm has the ability to control the ripple of an insertion loss in a passband as a modified approach. During the modified ES, a structure of initial shape is changed a lot, while includes the stepped impedance (SI) and the composite right/left handed transmission line (CRLH-TL). And an optimized filter satisfies the UWB specifications on the stopband and passband with an acceptable insertion loss. The filter achieves a much developed shape, the size of $15{\times}14mm$, the 3dB bandwidth from 2.7 to 10.8GHz, the flat insertion-loss less than 1dB, the wide stopband with 12~20GHz, and an acceptable return loss.

Modal analysis and multi-objective optimization of lightweight analysis of the main beam of the concrete spreader

  • Zhang, Shiying;Song, Bo;Zhang, Ke;Chen, Hongliang;Zou, Defang;Liu, Chang;Zhu, Chunxia;Li, Dong;Yu, Wenda
    • Computers and Concrete
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    • v.28 no.5
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    • pp.465-478
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    • 2021
  • On the premise of ensuring that the static performance of the concrete spreader is met, the first-order natural frequency of the concrete spreader is increased, and the weight of the main beam is reduced. ANSYS is used as an analysis tool to perform modal analysis on the concrete spreader. The natural frequency, mode shape and modal test verification will be obtained to ensure the accuracy of finite element model analysis. Using the ANSYS designxplorer module, the size of the main beam is set, and the response surface model between the parameter variables and the optimization objective is established according to the experimental design points. Screening algorithm and MOGA algorithm are used to multi-optimize the stress, first-order natural frequency and girder weight, and the optimal solution is obtained by comparison. The results of modal analysis are consistent with those of the experiment, and a set of optimal solutions is obtained through the optimization algorithm. The optimal solution obtained can meet the purpose of increasing the first-order natural frequency of the concrete spreader and reducing the weight of the main beam under the premise of ensuring the overall dynamic and static performance of the concrete spreader.

Plate Spring Design of a Micro Actuator Using Topology-parameter Optimization (위상-치수 최적화에 의한 마이크로 구동기 판 스프링의 설계)

  • Lee, Jong-Jin;Lee, Ho-Cheol;Yoo, Jeong-Hoon
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.17 no.12
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    • pp.1246-1253
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    • 2007
  • The recent issue of optical pickup actuators is to apply optical storage devices to mobile devices such as a cellular phone and PDA. It requires actuators to become smaller than conventional types. As the size becomes smaller, the magnetic force is reduced and the assembly of optical pickup actuators becomes more difficult. In addition, its dynamic characteristics are changed. In this paper, methods to improve magnetic forces and dynamic characteristics are suggested and the optimal result of the plate spring design is obtained. A diamond shape magnet and the fine pattern coil (FPC) are used to improve magnetic forces and damping elements are attached to decrease the peak magnitude of the mode instead of using structural damping, mostly for the purpose of improving the accuracy of the finite element simulation. To get more stable dynamic characteristics than conventional ones, a plate spring is applied to the optical pickup actuator and it is optimized with topology and parameter optimization to obtain the concept and the detail design, respectively.

Weight and topology optimization of outrigger-braced tall steel structures subjected to the wind loading using GA

  • Nouri, Farshid;Ashtari, Payam
    • Wind and Structures
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    • v.20 no.4
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    • pp.489-508
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    • 2015
  • In this paper, a novel methodology is proposed to obtain optimum location of outriggers. The method utilizes genetic algorithm (GA) for shape and size optimization of outrigger-braced tall structures. In spite of previous studies (simplified methods), current study is based on exact modeling of the structure in a computer program developed on Matlab in conjunction with OpenSees. In addition to that, exact wind loading distribution is calculated in accordance with ASCE 7-10. This is novel since in previous studies wind loading distributions were assumed to be uniform or triangular. Also, a new penalty coefficient is proposed which is suitable for optimization of tall buildings. Newly proposed penalty coefficient improves the performance of GA and results in a faster convergence. Optimum location and number of outriggers is investigated. Also, contribution of factors like central core and outrigger rigidity is assessed by analyzing several design examples. According to the results of analysis, exact wind load distribution and modeling of all structural elements, yields optimum designs which are in contrast of simplified methods results. For taller frames significant increase of wind pressure changes the optimum location of outriggers obtained by simplified methods. Ratio of optimum location to the height of the structure for minimizing weight and satisfying serviceability constraints is not a fixed value. Ratio highly depends on height of the structure, core and outriggers stiffness and lateral wind loading distribution.