• 제목/요약/키워드: sensing wear

검색결과 38건 처리시간 0.022초

음압을 이용한 선삭공정에서의 채터제어 및 공구 상태감시 (Chatter control and tool condition monitoring of turning processes using sound pressure)

  • 이성일;정성종
    • 한국정밀공학회지
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    • 제14권11호
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    • pp.50-57
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    • 1997
  • In order to make unmanned machining systems with satisfactory performances, it is necessary to incorporate appropriate condition monitoring systems in the machining workstations to provide the required intelligence of the expert. This paper deals with condition monitoring for chatter, tool wear and breakage during turning operation. To develop economic sensing and identiffication methods for turning processes, sound pressure measurement and digital signal processing technique were proposed. We suppressed chatter by stability control methodology, which was studied through manipulation of spindle speeds regarding to chatter frequencies. It was shown that tool wear and fracture were identified and to be estimated by using the wear indices. The validity of the proposed system was confirmed through the large number of cutting tests.

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명상호흡 모니터링용 스마트의류를 위한 호흡수 측정 직물센서 연구 (A Study on the Textile Sensor Applied to Smart Wear for Monitoring Meditation Breathing)

  • 황수정;정윤원;이주현
    • 감성과학
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    • 제21권1호
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    • pp.83-90
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    • 2018
  • 본 연구의 목적은 정신적, 신체적 힐링을 위한 명상용 스마트 의류 개발을 위한 기초연구로서 명상 시 복식호흡 수를 측정함으로써, 의복을 통해 명상의 진입상태를 모니터링 하기 위한 방법을 연구하는 것이다. 이를 위해 본 연구에서는 Single Wall Carbon Nano-Tube (SWCNT)를 기반으로 한 스트레인 게이지 타입의 직물센서를 구현하고, 1차 실험으로 0.1 Hz의 주기로 복부형태의 더미를 5 cm 길이로 2분간 개폐를 반복하여 명상호흡을 시뮬레이션 한 결과 참조전극인 BIOPAC과 직물호흡센서의 신호가 매우 높은 일치도를 나타냈다(p<0.001). 같은 조건으로 2차 본 실험에서 피험자 4명에게 명상호흡을 수행하도록 하였고, 배꼽점, 횡경막 부근 중심과 측면 총 4군데 위치에서 출력된 전압 값을 비교한 결과 배꼽점 중심 위치와 횡경막 측면에서 신호의 일치도가 높고, 크고 안정된 신호형태를 보여 명상호흡을 측정하기에 적합한 위치로 선정되었다. 따라서 본 연구에서는 긴 호흡주기의 명상호흡을 측정하기 위한 직물센서를 구현하고, 이 센서의 명상 호흡수 측정을 위한 신뢰성과 타당성을 검토하며, 인체 상 측정위치에 따른 호흡 수 측정효율을 비교, 고찰하는 것을 목표로 하였다.

음압을 이용한 선삭작업에서의 마모, 파손 감시 (Tool Wear and Fracture Monitoring through the Sound Pressure in Turning Process)

  • 이성일
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 1997년도 춘계학술대회 논문집
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    • pp.82-87
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    • 1997
  • In order to make unmanned machining systems with satisfactory performances, it is necessary to incorporate appropriate condition monitoring systems in the machining workstation to provide the required intelligence of the expert. This paper deals with condition monitoring for tool wear and fracture during turning operation. Developing economic sensing and identification methods for turning processes, sound pressure measurement and digital signal processing technique are proposed. The validity of the proposed system is confirmed through the large number of cutting tests.

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시계열분석 방법 에 의한 절삭공구 의 마멸 에 관한 연구 (A Study on the Cutting Tool Wear by Time Series Approach)

  • 김광준;황홍연
    • 대한기계학회논문집
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    • 제8권5호
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    • pp.450-461
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    • 1984
  • 본 연구에서는 그러한 간접적인 방법의 하나로서 공구대로부터 가속도신호를 절삭시간의 경과에 따라 측정한 후, 시계열자료를 모델화하는 전산프로그램을 사용하 여 적합한 모델을 구하고 그로부터 유도되는 여러 특성들을 관찰함으로써 보다 현실적 인 방법론을 제시하고자 하였다.

음압을 이용한 선삭공정 상태 감시 및 제어

  • 이성일;정성종
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1997년도 춘계학술대회 논문집
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    • pp.269-273
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    • 1997
  • In order to maker unmanned machining systems with satisfactory performances, it is necessary to incorporate appropriate condition monitoring systems in the machining workstations to provide the required intelligence of the expert. This paper deals with condition monitoring for chatter, tool wear and fracture during turning operation. To develop economic sensing and identification methods for turning processes, sound pressure measurement and digital signal processing technique were proposed. We suppressed chatter by stability control methodology, which was studied through manipulation of spindle speeds regarding to chatter frequencies. It was shown that tool wear and fracture were identified and to be estimated by using the wear indices. The validity of the proposed system was confirmed through the large number of cutting tests.

복합계측시스템을 이용한 공구이상검출 (Dectection of tool breakage using multi-sensing system)

  • Lee, J.J.;Park, H.Y.
    • 한국정밀공학회지
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    • 제10권2호
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    • pp.95-103
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    • 1993
  • In the manufacturing field, some traditional manufacturing and machining methods become weakened the productivity, the external competitive power, and accuracies of the products. In these point of view, the unmanned and intelligent manufacturing systems are proposed by some manufacturing companies. The real-time monitoring technology of the cutting tool conditions i.e. tool wear, tool breakage, crack, and chipping anre necessarily reauired to realize those system, especially. In this study, we constructed the multi- sensing system using the acceleration sensor, the current sensor, and the loadmeter of a machine tool. Also, we analyzed the nose breakage, the massive signal, and some monitoring features by means of the developed system.

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자동 절단과 부하 감응 제어 기술을 적용한 양날 도로절단기 개발 (Development of a Double-blades Road Cutter with Automatic Cutting and Load Sensing Control Technology)

  • 서명국;강명철;박종호;김영진
    • 드라이브 ㆍ 컨트롤
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    • 제21권1호
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    • pp.53-58
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    • 2024
  • With the recent development of intelligence and automation technologies for construction machinery, the demand for safety and efficiency of road-cutting operations has continued to increase. In response to this, a double-blade road cutter has been developed that can automatically cut roads. However, a double-blade road cutter has a load difference between the two blades due to the ground and wear conditions of the cutting blades. The difference in load between the two blades distorts the direction of travel of the cutter. In this study, a vision sensor-based driving guide technology was developed to correct the driving path of road cutters. In addition, we developed a load-sensing technology that detects blade loads in real-time and controls driving speed in the event of overload.

인덕턴스 측정에 의한 윤활유 내 자성입자 정량적 평가 (Monitoring Inductance Change to Quantitatively Analyze Magnetic Wear Debris in Lubricating Oil)

  • 구희조;안효석
    • Tribology and Lubricants
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    • 제32권6호
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    • pp.189-194
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    • 2016
  • Wear debris in lubricating oil can be indicative of potential damage to mechanical parts in rotating and reciprocating machinery. Therefore, on-line or in-line monitoring of lubricating components in machinery is of great importance. This work presents a device based on inductive measurement of lubricating oil to detect magnetic wear particles in a tested volume. The circuit in the device consists of Maxwell Bridge and LVDT to measure inductance differences between pure and contaminated oil. The device detects the passage of ferrous particles by monitoring inductance change in a coil. The sensing principle is initially demonstrated at the microscale using a solenoid. The device is then tested using iron particles ranging from $50{\mu}m$ to $100{\mu}m$, which are often found in severely worn mechanical components. The test results show that the device is capable of detecting and distinguishing ferrous particles in lubricating oil. The design concept demonstrated here can be extended to an in-line monitoring device for real-time monitoring of ferrous debris particles. A simulation using the CST code is performed to better understand the inductive response in the presence of magnetic bodies in the oil. The CST simulation further verifies the effectiveness of inductance measurement for monitoring magnetic particles within a tube.

웨어러블 기능성 스마트 패션제품 개발 연구 - 특정사용자를 위한 특수한 기능성 구현을 중심으로 - (A Study on the Development of Wearable Smart Fashion Product - Focused on the Construction of Optimized Functionalities for Particular Needs -)

  • 이현승;이재정
    • 한국의류산업학회지
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    • 제21권2호
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    • pp.133-140
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    • 2019
  • This study developed smart fashion prototypes that provide utilitarian functionality by combining Fashion and Electronics regarding the IT focused convergence tendency in modern industries. A convergence R&D workshop was performed by Fashion design majors and Engineering majors for the study. As a result, 5 functional smart fashion prototypes were developed and the outline of each prototype are as follows. The $1^{st}$ prototype, 'Hidden Camera Detecting Coat' focused on gender-related crimes. The coat uses infrared lighting and LED technologies to provide a function to detect hidden cameras in suspicious public spaces such as toilets. The $2^{nd}$ prototype, 'Heating-massage Suit' targeted patients with musculoskeletal system difficulties. The suit uses heating and vibration technologies to provide a heating massage treatment for patients with ongoing difficulties in their daily lives. The $3^{rd}$ prototype is an air-bag jacket to prevent sexual molestation on public transportation. The jacket extends its volume through pressure sensing, air compressing, motors and 3D-printing technology to secure the wearer's personal preventive space between the user's body and others. The $4^{th}$ prototype is a town wear for people suffering from synesthesia. People with synesthesia inadvertently see colors when exposed to certain sounds. This town wear uses sound sensing, air compressing, motors and 3D-printing technology to provide sound prevention and a comfortable sound playing function. The $5^{th}$ prototype is a set of a vest and a gloves for visually impaired people. The vest and gloves uses DMS, voice playing, vibration technology to provide distance measuring and warning functions.

음향방출을 이용한 가공중의 엔드밀 파손 검출에 관한 연구 (A Study on the In-process Detection of Fracture of Endmill by Acoustic Emission Measurement)

  • 윤종학;강명순
    • 한국정밀공학회지
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    • 제7권3호
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    • pp.75-82
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    • 1990
  • Automatic monitoring of the cutting conditions is one of the most improtant technologies in machining. In this study, the feasibility in applying acoustic emission(AE) signals for the in-process detection of endmill wear and fracture has been investigated by performing experimental test on the NC vertical milling machine with SM45C for specimen. As the results of detecting and analyzing AE signals on various cutting conditions, the followings have confirmed. (1) The RMS value of acoustic emission is related sensitively to the cutting velocity, but is not affected largely by feed rate. (2) The burst type AE signals of high level have been observed when removing chips distorderly and discontinuously. (3) When the RMS value grows up rapidly due to the increase of wear the endmill are generally broken or fractured, but when the endmills fracture at the conditions of smooth chip-flow or built-up-edge(BUE) occurred frequently, the rapid change of the RMS arenot found. And it is expected that this technigue will be quite useful for in-process sensing of tool wear and fracture.

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