• Title/Summary/Keyword: section shape

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Finite-Slab element investigation of square-to-round multipass shape rolling

  • 이상매;김낙수
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1991.04a
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    • pp.251-255
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    • 1991
  • The primary objectives of the rolling process are to reduce the cross section of the incoming material while improving its properties and to obtain the desired section at the exit from the rolls. Many engineering metals, suchas aluminium alloys, copper alloys, and steels are often cast intoingots and are then further processed byhot rolling into blooms, slabs, and billets, which are subsequently rolled into other products such as plate, sheet, tube, rod, bar, and structural shapes. In shape rolling a round or square bar is rolled in several passes into various shapes. During eachpass, the bar elongates as well as spreads. Thus, a very complex three-dimensional metal flow takes place. In this paper TASKS results for the simulation of a 7 pass square-to-round shape rolling are presented. The results are verified by comparing it with experimental results from a previous study conducted at the Battelle Columbus Labs

Development of Manufacturing Technology for Bumper Back Beam with Sandwich Plate (샌드위치판재를 적용한 자동차 범퍼 빔 개발)

  • Kim, D.K.;Ryu, J.S.;Park, S.E.;Lee, K.H.;Kim, K.H.;Lee, M.Y.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.05a
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    • pp.199-202
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    • 2009
  • In roll forming process, a sheet metal is continuously progressively formed into a product with required cross-section and longitudinal shape, such as a circular tube with required diameter, wall-thickness and straightness, by passing through a series of forming rolls in arranged in tandem. Tn this process, each pair of forming rolls installed in a forming machine play a particular role in making up the required cross-section and longitudinal shape of the product. In recent years, that process is often applied to the bumper rail in the automotive industries. In this study, a optimal Front Bumper Beam manufacturing technology, model deign and proper roll-pass sequences can be suggested by forming number of roll-pass and bending angle. And also effects of the process parameters on the final shape formed by roll forming defects were evaluated.

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Evaluation on the Characteristics of Noise Reduction according to the Tunnel Section Shape (방음터널 단면형상에 따른 소음저감 특성 평가 - 터널 내부소음을 중심으로 -)

  • 이원열;김하근;오양기;주문기;조성환
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2003.05a
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    • pp.1014-1019
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    • 2003
  • It seems inevitable for residential buildings to be high-rise and allocated near traffic roads due to the overcrowding in urban area. Acoustic environment in those area has been seriously deteriorated by the increase of traffic vehicles. Commonly used sound barriers have a limitation in controlling noise due to diffraction noise of sound barrier. Hence sound barrier is not effective to attenuate noise especially for the residential units in high level. This work aims at evaluating noise reduction according to the tunnel section shape by using 1/5 scale model. We carried out a number of field measurements for 1/5 scale model of Noise Barrier Tunnel with various sectional shape. The results from predictions and the measurement show generally good agreement.

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Development of Manufacturing Technology for SILL SIDE with Roll Forming Process (롤 포밍 공법을 이용한 고강도 차체 SILL SIDE제작 기술 개발)

  • Kim, D.K.;Sohn, S.M.;Lee, K.H.;Lee, M.Y.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.05a
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    • pp.357-360
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    • 2008
  • In roll forming process, a sheet metal is continuously progressively formed into a product with required cross-section and longitudinal shape, such as a circular tube with required diameter, wall-thickness and straightness, by passing through a series of forming rolls in arranged in tandem. In this process, each pair of forming rolls installed in a forming machine play a particular role in making up the required cross-section and longitudinal shape of the product. In recent years, that process is often applied to the bumper rail in the automotive industries. In this study, a optimal SILL SIDE manufacturing technology, model deign and proper roll-pass sequences can be suggested by forming number of roll-pass and bending angle. And also effects of the process parameters on the final shape formed by roll forming defects were evaluated.

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The sectional analysis of auto-body panel stamping process and three-dimensional shape composition (차체판넬 스템핑공정의 단면해석과 3차원 형상합성)

  • Jung, Dong-Won;Yang, Dong-Yol
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.9
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    • pp.101-107
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    • 1997
  • A sectional analysis of auto-body panel stamping is carried out by using the rigid-plastic FEM based on the membrane theory. The auto-body panel material is assumed to possess normal anisotropy and to obey Hill's new yield criterion and its associated flow rule. A method of contact treatment is proposed in which the skew boundary condition for arbitarily shaped tools is successively used during iteration. Deformation of each section of trunk-lid panel is simulated and composed to get the three-dimensional shape by using CAD technique. It was shown that the composition of the two-dimensional section analysis gives almost the same results as the full three-dimensional analysis.

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격자무늬를 갖는 에어포일의 단면 해석 및 워핑 모형 제작

  • Chu, Hyeon-Ji;Han, Hui-Do;Kim, Nam-Jo
    • Proceeding of EDISON Challenge
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    • 2015.03a
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    • pp.257-262
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    • 2015
  • In this paper, the cross-section properties of thin-walled beam are calculated through KSec2D in consist of Saint-Venant theory. To investigate tendency increasing the thickness, we analysis cross-section using isotropic material. In the asymmetric cross-section, we investigate effect caused cross-section properties accompanied increasing the thickness. The structural properties such as bending stiffness, tosion stiffness per area of each cross-section in three cases is compared through increasing thickness. The warping displacement calculated by KSed2D is modeled by CATIA. In order to show that warping influence the cross-section, the warping shape modeled CATIA is printed 3D printer.

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Damage detection through structural intensity and vibration based techniques

  • Petrone, G.;Carzana, A.;Ricci, F.;De Rosa, S.
    • Advances in aircraft and spacecraft science
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    • v.4 no.6
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    • pp.613-637
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    • 2017
  • The development systems for the Structural Health Monitoring has attracted considerable interest from several engineering fields during the last decades and more specifically in the aerospace one. In fact, the introduction of those systems could allow the transition of the maintenance strategy from a scheduled basis to a condition-based approach providing cost benefits for the companies. The research presented in this paper consists of a definition and next comparison of four methods applied to numerical measurements for the extraction of damage features. The first method is based on the determination of the Structural Intensity field at the on-resonance condition in order to acquire information about the dissipation of vibrational energy throughout the structure. The Damage Quantification Indicator and the Average Integrated Global Amplitude Criterion methods need the evaluation of the Frequency Response Function for a healthy plate and a damaged one. The main difference between these two parameters is their mathematical definition and therefore the accuracy of the scalar values provided as output. The fourth and last method is based on the Mode-shape Curvature, a FRF-based technique which requires the application of particular finite-difference schemes for the derivation of the curvature of the plate. All the methods have been assessed for several damage conditions (the shape, the extension and the intensity of the damage) on two test plates: an isotropic (steel) plate and a 4-plies composite plate.

Experimental Study on the Thermal Storage Efficiency Through Variable Porous Mainfolds in a Test Storage Tank (실험 저장조내의 유입구 형상변화에 따른 열 저장효율에 관한 실험적 연구)

  • Pak, Ee-Tong;Hwang, Sung-Il;Choi, Young-Il
    • Solar Energy
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    • v.9 no.3
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    • pp.37-43
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    • 1989
  • This paper dealt with thermal storage efficiency due to difference ($T_{\infty}-Ti$) between the mean temperature of water in the storage tank [$0.5m{\times}0.5m{\times}1.0m$] and the temperature of water flowing into the tank, flow rate of water flowing into the tank and shape of porous manifold which water flow into the tank through. As results of experiments; (1) When the flow rate was constant and the diameter of porous section decreased by 8mm, 6mm, and 4mm, the thermal storage efficiency increased. (2) When the diameter of porous section was constant and the difference ($T_{\infty}-Ti$) between the mean temperature of water in the storage tank and the temperature of water flowing into the tank increased by -30, -20, -10, 5, 10, 15 ($^{\circ}C$), the thermal storage efficiency increased. (3) When the($T_{\infty}-Ti$) was constant and the flow rate decreased by 0.8, 0.4, 0.25(LPM), the thermal storage efficiency increased. (4) When the shape of porous section was rigid, the thermal storage efficiency was the most effective, and with establishing flexible porous section or mesh, the effective thermal storage efficiency was obtained.

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A Study on the Structural Performance and the Design of Propeller Root Fillet Surfaces having nT-T/n section (nT-T/n 단면형상을 갖는 프로펠러 뿌리 필렛의 구조 성능 분석과 설계방안에 관한 연구)

  • Ruy, Won-Sun
    • Journal of the Society of Naval Architects of Korea
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    • v.52 no.5
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    • pp.372-379
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    • 2015
  • The blade root fillets which have strong influences on the performance of propellers in the both structural and hydrodynamic points of view, are mechanical parts for smooth connection surface with a blade and a hub. A few related researches (Sabol, 1983; Kennedy, 1997) have noted that 3T-T/3 double radius section design would be suitable for reducing Stress Concentration Factor(SCF) and increasing Cavitation Inception Speed(CIS). In this paper, it is confirmed that this compound cross-section design has come close to the optimum solution in the shape optimization standpoint so that it could protect the propeller blade under the frequent and various loading cases. On that basis, we suggest the definite and simple fillet design methodology that has the cross-section with nT-T/n compound radius and elliptic shape which could sustain the given derivatives information as well as the offsets at the boundary and all inner region of the fillet surface. In addition, the result of design is presented in form of IGES file format in order to connect with NC machine seamlessly.

Measurement of Inward Turbulent Flows Subject to Plane Rate of Strain in a Rotating 90 Deg. Curved Duct of Variable Cross-Section (단순변형율 조건 하의 회전하는 가변단면 $90^{\circ}$ 곡덕트 내 내향 난류유동 측정)

  • Kim, Dong-Chul;Choi, Young-Don
    • Proceedings of the KSME Conference
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    • 2000.04b
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    • pp.765-770
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    • 2000
  • Hot-wire measurements are reported on the developing turbulent flows subject to plane rate of strain in a rotating $90^{\circ}$ dog bend. The cross-section of the bend varies from $100mm{\times}50mm$ rectangular shape at the bend inlet gradually to the $50mm{\times}100mm$ shape at the bend outlet with remaining a constant area. Data signals from the rotating test section are transmitted through a slip ring to the personal computer which is located at the outside of the rotating disc. 3-dimensional velocity and 6 Reynolds stress components were calculated from the equations which correlate the fluctuating and mean voltage values measured with rotating a slant type hot-wire into 6 orientations. The effects of Coriolis and centrifugal forces on the mean motions and turbulence structures are investigated with respect to rotational speed.

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