• 대한토목학회논문집
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• 제31권3A호
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• pp.189-198
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• 2011

각국 강구조물 시공현장에서 사용되고 있는 고장력볼트의 인장강도는 1,000 MPa급이 주종을 이루고 있으나, 고강도강과 극후판의 개발과 강교량 건설기술의 발전에 따른 교량 지간의 장대화로 인하여 강도가 큰 새로운 볼트 개발이 요구되고 있다. 현재, 인장강도 1,300 MPa급의 고장력볼트가 개발되어 사용중에 있다. 그러나 고장력볼트는 작은 단면에 큰 하중이 작용하기 때문에 고강도볼트에서는 응력집중이 완화된 나사형상과 구조성능이 우수한 고장력볼트가 보다 효과적이다. 본 연구에서는 KS에서 규정된 나사형상보다도 우수한 나사형상을 개발하기 위하여 해석적 연구를 수행하였다. 나사형상에 대한 특성을 분석하여 볼트와 너트 체결시에도 하중분배가 효과적이고 응력집중이 완화된 신나사형상을 제안하였다. 또한, 실험적 연구에서는 인장강도 1,300 MPa급의 고장력볼트를 대상으로 구조성능에 대해서 실험연구를 수행하였다. 연구결과 신나사형상이 기존의 나사형상보다도 응력집중 완화효과와 구조성능효과가 있음이 검증되었다.

• 소성∙가공
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• 제11권8호
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• pp.710-715
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• 2002

This paper describes the numerical determination of optimum blank diameter for sound material flow and high precise thread profile of a spindle screw through external thread rolling using two-three roll dies. Initial blank diameter affects the dimensional accuracy and surface finish qualities of a spindle screw in thread rolling process, therefore it is very important to determine the optimum blank diameter in thread rolling process. In order to determine the optimum blank diameter, this paper suggests the calculation method of initial bland diameter considering the real shape of tooth. The finite element code DEFORM is applied to analyze the metal flow of tooth, and these analytical results are verified by thread rolling experiment for spindle screw.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2002년도 춘계학술대회 논문집
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• pp.133-137
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• 2002

This paper summarizes the results of a numerical study conducted to analyze the determination of optimum blank diameter on material flow and thread profile for Spindle Screw in external thread rolling. Initial blank diameter affect a quality of Spindle Screw in thread rolling process. Therefore, it is very important to determine the optimum blank diameter in thread rolling process. In order to determine the optimum blank diameter, this paper suggest the calculating method of initial blank diameter considering real shape of tooth. The finite element code DEFORM is applied to analyze the metal flow of tooth. then the analytical results are verified by experiment of thread rolling for Spindle Screw.

• 대한의용생체공학회:학술대회논문집
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• 대한의용생체공학회 1995년도 춘계학술대회
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• pp.23-26
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• 1995

The objectives of the present study are 1)to find the effect of the diameter of transpedicular screws on their fixational strength in pedicles under static pull-out loading, 2)to determine the biomechanical correlation between the pedicle diameter and the screw diameter, and 3)to find the effects of other factors in the screw design, such as materials, screw pitch, thread height and shape on their fixational strength. Biomechanical tests (Test I) were performed to evaluate the effect of the screw diameter on pull-out strength by using 60 porcine pedicls and six groups of custom-made pedicle screws with different diameters (the major and the minor diameter of the screws used in the testing varied from 4mm upto 9mm and from 3mm upto 8mm, respectively) while all other factors (materials, screw pitch, thread height and shape etc.) were fixed. In Test II, by using 61 porcine pedicles, the relationship between the ratio of the pedicle diameter and the screw diameter(=aspect ratio) of the custum-made screw and the pull-out strength of the screw was investigated. Test III was performed with 94 porcine pedicles and 8 different types of the commercial screws from 6 major productors in order to determine the effect of the screw diameter, pitch and the thread shape on the pull-out strength of the screw, respectively. The results of Test I showed that the axial pull-out resistance of the screw could be increased prportionaly to the screw diameter(P<0.05). But this increase in the pull-out resistance did not found when the screws of 4mm or 9mm in the diameter were employed. It was found from the results of Test II that the screws had its maximum pull-out resistant force when the aspect ratio ranging 40 - 69% (P<0.05). based on the results for the major diameter against the minor diameter of screw, the maximal pull-out resistance was found at 60-65% (P<0.05). According to these biomechanical testing results, it seems that the screw with a moderately large pitch is more desirable and the buttress-shaped screw can provide stronger fixation than the V-shape one can, if other designal factor and conditions were fixed.

• 한국정밀공학회지
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• 제32권6호
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• pp.503-507
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• 2015

In this study, we compare the performance of the screw through the Clamping force of the test materials to change shape and structure, one of the ways to maintain and improve the engaging force to cope with the miniaturization of the fastener threads are further thinner and lighter precision way that can improve the fastening force of the screw results were as follows. The clamping force according to the materials was $7.57N{\cdot}cm$ in SUS XM7 and SWCH18A was $5.97N{\cdot}cm$. This result was to be found to average 13.5% high in the Clamping force of SUS XM7 materials. In the case of the clamping force of the screw thread shape change, the clamping force of symmetrical and asymmetrical thread was $6.78N{\cdot}cm$ and $7.57N{\cdot}cm$. The clamping force of the asymmetrical thread showed an average high of 11.6%.

• 소성∙가공
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• 제19권3호
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• pp.160-166
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• 2010

In this paper, the process parameters of thread rolling were designed based on the numerical analysis results. Firstly, the effective analysis conditions that guarantee the reliability of the analysis results were found. To find the effective analysis conditions, the analyses were carried out for various numbers of teeth. And then, the effects of the process parameters such as tool shape and temperature on the thread rolling performance were investigated. The formability in thread rolling process was evaluated in terms of Cockcroft-Latham damage value. In order to evaluate formability, Cockcroft-Latham damage value was normalized by the critical damage value which was obtained from the analysis of uniaxial tensile test. The analyses were carried out using DEFORM-3D. The results showed that the flank angle and crest round had an effect on the thread rolling load. It was also shown that temperature had significant effects on the effective strain distribution, rolling load, and damage. With the reduced formability of stainless steel at higher temperature, it was shown that the normalized damage values increased as the process temperature.

• 소성∙가공
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• 제21권3호
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• pp.179-185
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• 2012

In this paper, it is proposed to produce high precision screws with a diameter of $800{\mu}m$ and a thread pitch of $200{\mu}m$ ($M0.8{\times}P0.2$) by means of a cold thread rolling process. In this part II of the study, the focus is on the production and reliability testing of the prototype $M0.8{\times}P0.2$ micro-screw. Designs for two flat dies were developed with the aid of the literature and previous studies. Process parameters during the cold thread rolling process were established through FE simulations. The simulation results showed that the threads of the micro-screw are completely formed through the rolling process. Prototype $M0.8{\times}P0.2$ micro-screw were fabricated with a high precision thread rolling machine. In order to verify the simulation results, the deformed shape and dimensions obtained from the experiment were compared with those from the simulations. Hardness and failure torque of the fabricated micro-screw were also measured. The values obtained indicate that the CAE based process design used in this paper is very appropriate for the thread rolling of micro-sized screws.

• 소성∙가공
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• 제20권8호
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• pp.581-587
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• 2011

The production of high-precision micro-sized screws, used to fasten parts of micro devices, generally utilizes a cold thread-rolling process and two flat dies to create the teeth. The process is fairly complex, involving parameters such as die shape, die alignment, and other process variables. Thus, up-front finite-element(FE) simulation is often used in the system design procedure. The final goal of this paper is to produce high-precision screw with a diameter of $800{\mu}m$ and a thread pitch of $200{\mu}m$ (M0.8${\times}$P0.2) by a cold thread rolling process. Part I is a first-stage effort, in which FE simulation is used to establish process parameters for thread rolling to produce micro-sized screws with M1.4${\times}$P0.3, which is larger than the ultimate target screw. The material hardening model was first determined through mechanical testing. Numerical simulations were then performed to find the effects of such process parameters as friction between work piece and dies, alignment between dies and material. The final shape and dimensions predicted by simulation were compared with experimental observation.

• 대한의용생체공학회:학술대회논문집
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• 대한의용생체공학회 1998년도 추계학술대회
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• pp.167-168
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• 1998

The purpose of this study is to verify the biomechanical characteristics of the custom-made(our) pedicle screws which are designed the different types of shape, pitch, and profile. The results of experiments for our pedicle screw were summarized. 1) The screw of larger outer diameter showed greater holding strength. 2) The holding strength of cylindrical shaped screw was superior to that of conical shaped screw. 3) The holding strength of buttress shape of thread profile showed superior to that of V-shape. 4) The pull out and holding strength of our pedicle screws was superior to that of commercialized screw (Diapason and CD) which is widely used.

• 대한치과보철학회지
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• 제49권4호
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• pp.316-323
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• 2011

연구 목적: 본 연구의 목적은 치과용 임플란트 나사산 디자인이 변연골 응력에 미치는 영향에 정량적인 분석을 하고자 한다. 연구 재료 및 방법: 외경 4.1 mm (경부직경 3.5 mm), 매식부 길이 10 m인 표준형 ITI 임플란트 시스템(ITI Dental Implant System; Straumann AG, Waldenburg, Switzerland)을 기본모델(대조모델)로 채택하고, 그 몸체의 나사산은 다른 임플란트 시스템에 채택되고 있는 삼각형, 사각형, buttres형 디자인을 가지는 가상의 해석모델을 4종 만들었다. 해석모델은 나사산 형태와 크기에 따라 (1) 모델 A (작은 삼각형 나사산), (2) 모델 B (큰 삼각형 나사산), (3) 모델 C (buttres형 나사산), 및 (4) 모델 D (사각형 나사산)로 구분하였다. 유한요소 모델링과 해석에는 NISA II/DISPLAY III (Engineering Mechanics Research Corporation, Troy, MI, USA) 프로그램을 사용하였다. Mesh 구성에는 NKTP type 34형 solid 요소(4각형 축대칭 요소, 요소당 절점수 8개)를 사용하여 임플란트 장축과 평행한 축대칭 하중은 물론 장축과 경사각을 갖는 비축대칭 하중조건을 모두 해석할 수 있도록 하였다. 임플란트의 표면으로부터 각각 0.2, 0.4, 0.6, 0.8, 1.0 mm 떨어진 위치에 5개의 응력관찰점(stress monitoring point)을 설정 하여 기록된 응력 값으로부터 회귀분석을 통하여 변연골 응력 최대값(peak stress)을 정량화하였다. 해석에 사용한 하중 조건은 2가지로, 임플란트 축에 평행한 수직하중 100 N과 임플란트 축과 $30^{\circ}$를 이루는 경사력 100 N 조건이었다. 결과: 임플란트 경부와 접하고 있는 인접 변연골에 응력집중현상이 보이고 있었으며, 그 양상은 임플란트 나사산 디자인과 무관하게 거의 유사하게 관찰되었다. 수직력 100 N 조건에서 산출된 변연골 최대응력값은 대조모델과 실험모델 A, B, C, D에서 7.84, 6.45, 5.96, 6.85, 5.39 MPa이었고, 경사력 조건에서는 각각 29.18, 26.45, 25.12, 27.37, 23.58 MPa이었다. 결론: 임플란트 나사산의 디자인은 변연골의 응력에 영향을 미치는 중요한 요소이다.