• Title/Summary/Keyword: sandwich structures

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A Study on Lightweight Design of Double Deck High-Speed Train Hybrid Carbody Using Material Substitution and Size Optimization Method (소재대체법과 치수최적화 기법을 이용한 2층 고속열차 하이브리드 차체 구조물의 경량 설계 연구)

  • Im, Jae-Moon;Jung, Min-Ho;Kim, Jong-Yeon;Shin, Kwang-Bok
    • Composites Research
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    • v.32 no.1
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    • pp.29-36
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    • 2019
  • The purpose of this paper is to suggest a lightweight design for the aluminum extrusion carbody structure of a double deck high-speed train using material substitution and size optimization method. In order to conduct material substitution, the topology optimization was used to determine the application parts of sandwich composites at the carbody structures. The results of analysis showed that sandwich composites could be applied at roof and 2nd underframe. The size optimization was used to determine thickness of the aluminum extruded and carbon/epoxy composite. The design variable, state constraint and objective function were formulated to solve the size optimization, and then, the feasible design was presented by these conditions. The results of the lightweight design showed that the weight of double deck high-speed train hybrid carbody could be reduced by 2.18(17.70%) tons.

A Study on Crashworthiness and Rollover Characteristics of Low-Floor Bus made of Honeycomb Sandwich Composites (하니컴 샌드위치 복합재를 적용한 저상버스의 충돌 및 전복 특성 연구)

  • Shin, Kwang-Bok;Ko, Hee-Young;Cho, Se-Hyun
    • Composites Research
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    • v.21 no.1
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    • pp.22-29
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    • 2008
  • This paper presents the evaluation of crashworthiness and rollover characteristics of low-floor bus vehicles made of aluminum honeycomb sandwich composites with glass-fabric epoxy laminate facesheets. Crashworthiness and rollover analysis of low-floor bus was carried out using explicit finite element analysis code LS-DYNA3D with the lapse of time. Material testing was conducted to determine the input parameters for the composite laminate facesheet model, and the effective equivalent damage model for the orthotropic honeycomb core material. The crash conditions of low-floor bus were frontal accident with speed of 60km/h. Rollover analysis were conducted according to the safety rules of European standard (ECE-R66). The results showed that the survival space for driver and passengers was secured against frontal crashworthiness and rollover of low-floor bus. Also, The modified Chang-Chang failure criterion is recommended to predict the failure mode of composite structures for crashworthiness and rollover analysis.

An Investigation on the Strength of Insert Joints of Composite-Honeycomb Sandwich Structures (복합재 -하니콤 샌드위치 구조물의 인써트 조인트 강도 특성 연구)

  • Choi, Ji-Young;Song, Keun-Il;Choi, Jin-Ho;Kim, Kwang-Soo;Jang, Young-Soon;Kweon, Jin-Hwe
    • Composites Research
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    • v.20 no.5
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    • pp.26-33
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    • 2007
  • Pull-out and shear strengths of insert Joints of sandwich structure were investigated by experiment. Specimens were prepared by cocuring of nomex honeycomb core and carbon-epoxy composite face using an adhesive FM73. A total of 75 specimens with 10 different types depending on the core height and density, face thickness, and loading direction were tested. In the test under pull-out loading, although both the core height and density affect the failure loads, the effect of cell density is more serious. Dominant factor fur failure loads of the joints under shear loading is face thickness and the effect of core height is negligible. In the joint with same dimension, failure loads vary depending on the potted area of the core, particularly in the pull-out test.

Static buckling analysis of bi-directional functionally graded sandwich (BFGSW) beams with two different boundary conditions

  • Berkia, Abdelhak;Benguediab, Soumia;Menasria, Abderrahmane;Bouhadra, Abdelhakim;Bourada, Fouad;Mamen, Belgacem;Tounsi, Abdelouahed;Benrahou, Kouider Halim;Benguediab, Mohamed;Hussain, Muzamal
    • Steel and Composite Structures
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    • v.44 no.4
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    • pp.503-517
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    • 2022
  • This paper presents the mechanical buckling of bi-directional functionally graded sandwich beams (BFGSW) with various boundary conditions employing a quasi-3D beam theory, including an integral term in the displacement field, which reduces the number of unknowns and governing equations. The beams are composed of three layers. The core is made from two constituents and varies across the thickness; however, the covering layers of the beams are made of bidirectional functionally graded material (BFGSW) and vary smoothly along the beam length and thickness directions. The power gradation model is considered to estimate the variation of material properties. The used formulation reflects the transverse shear effect and uses only three variables without including the correction factor used in the first shear deformation theory (FSDT) proposed by Timoshenko. The principle of virtual forces is used to obtain stability equations. Moreover, the impacts of the control of the power-law index, layer thickness ratio, length-to-depth ratio, and boundary conditions on buckling response are demonstrated. Our contribution in the present work is applying an analytical solution to investigate the stability behavior of bidirectional FG sandwich beams under various boundary conditions.

Thermodynamical bending analysis of P-FG sandwich plates resting on nonlinear visco-Pasternak's elastic foundations

  • Abdeldjebbar Tounsi;Adda Hadj Mostefa;Abdelmoumen Anis Bousahla;Abdelouahed Tounsi;Mofareh Hassan Ghazwani;Fouad Bourada;Abdelhakim Bouhadra
    • Steel and Composite Structures
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    • v.49 no.3
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    • pp.307-323
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    • 2023
  • In this research, the study of the thermoelastic flexural analysis of silicon carbide/Aluminum graded (FG) sandwich 2D uniform structure (plate) under harmonic sinusoidal temperature load over time is presented. The plate is modeled using a simple two dimensional integral shear deformation plate theory. The current formulation contains an integral terms whose aim is to reduce a number of variables compared to others similar solutions and therefore minimize the computation time. The transverse shear stresses vary according to parabolic distribution and vanish at the free surfaces of the structure without any use of correction factors. The external load is applied on the upper face and varying in the thickness of the plates. The structure is supposed to be composed of "three layers" and resting on nonlinear visco-Pasternak's-foundations. The governing equations of the system are deduced and solved via Hamilton's principle and general solution. The computed results are compared with those existing in the literature to validate the current formulation. The impacts of the parameters (material index, temperature exponent, geometry ratio, time, top/bottom temperature ratio, elastic foundation type, and damping coefficient) on the dynamic flexural response are studied.

Prestressed concrete bridges with corrugated steel webs: Nonlinear analysis and experimental investigation

  • Chen, Xia-chun;Bai, Zhi-zhou;Zeng, Yu;Jiang, Rui-juan;Au, Francis T.K.
    • Steel and Composite Structures
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    • v.21 no.5
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    • pp.1045-1067
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    • 2016
  • Concrete bridges with corrugated steel webs and prestressed by both internal and external tendons have emerged as one of the promising bridge forms. In view of the different behaviour of components and the large shear deformation of webs with negligible flexural stiffness, the assumption that plane sections remain plane may no longer be valid, and therefore the classical Euler-Bernoulli and Timoshenko beam models may not be applicable. In the design of this type of bridges, both the ultimate load and ductility should be examined, which requires the estimation of full-range behaviour. An analytical sandwich beam model and its corresponding beam finite element model for geometric and material nonlinear analysis are developed for this type of bridges considering the diaphragm effects. Different rotations are assigned to the flanges and corrugated steel webs to describe the displacements. The model accounts for the interaction between the axial and flexural deformations of the beam, and uses the actual stress-strain curves of materials considering their stress path-dependence. With a nonlinear kinematical theory, complete description of the nonlinear interaction between the external tendons and the beam is obtained. The numerical model proposed is verified by experiments.

Impact Damage of Honeycomb Sandwich Antenna Structures (통신 안테나용 허니콤 샌드위치 구조물의 충격 손상에 관한 연구)

  • 조성재;김차겸;박현철;황운봉
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2001.05a
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    • pp.74-77
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    • 2001
  • The impact response and damage of CLAS panel was investigated experimentally. The facesheet material used was RO4003 woven-glass hydrocarbon/ceramic and the core material was Nomex honeycomb with a cell size of 3.2mm and a density of 96 kg/$\textrm{m}^{3}$. The shield plane used was RO4003 and 2024-T3 aluminum. Static indentation and impact test was conducted to characterize the type and extent of the damage observed in two CLAS panels, and the performance of antenna used in a wireless LAN system. Correlation of peak contact force, residual indentation and the delamination area shows impact damage of the panel with an aluminum shield plane is larger than that of the panel with RO4003 shield plane, although tile former is more penetration resistant. The damage was observed by naked eye, ultrasonic inspection and cross sectioning. The shape and size of delamination was estimated by ultrasonic inspection, and the area of delamination linearly increases as impact energy increases. The performance of impact damaged antenna was estimated by measuring return loss and radiation pattern.

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Mechanical model for seismic response assessment of lightly reinforced concrete walls

  • Brunesi, E.;Nascimbene, R.;Pavese, A.
    • Earthquakes and Structures
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    • v.11 no.3
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    • pp.461-481
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    • 2016
  • The research described in this paper investigates the seismic behaviour of lightly reinforced concrete (RC) bearing sandwich panels, heavily conditioned by shear deformation. A numerical model has been prepared, within an open source finite element (FE) platform, to simulate the experimental response of this emerging structural system, whose squat-type geometry affects performance and failure mode. Calibration of this equivalent mechanical model, consisting of a group of regularly spaced vertical elements in combination with a layer of nonlinear springs, which represent the cyclic behaviour of concrete and steel, has been conducted by means of a series of pseudo-static cyclic tests performed on single full-scale prototypes with or without openings. Both cantilevered and fixed-end shear walls have been analyzed. After validation, this numerical procedure, including cyclic-related mechanisms, such as buckling and subsequent slippage of reinforcing re-bars, as well as concrete crushing at the base of the wall, has been used to assess the capacity of two- and three-dimensional low- to mid-rise box-type buildings and, hence, to estimate their strength reduction factors, on the basis of conventional pushover analyses.

Push-out test on the one end welded corrugated-strip connectors in steel-concrete-steel sandwich structure

  • Yousefi, Mehdi;Ghalehnovi, Mansour
    • Steel and Composite Structures
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    • v.24 no.1
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    • pp.23-35
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    • 2017
  • Current form of Corrugated-strip connectors are not popular due to the fact that the two ends of this form need to be welded to steel face plates. To overcome this difficulty, a new system is proposed in this work. In this system, bi-directional corrugated-strip connectors are used in pairs, and only one of their ends is welded to the steel face plates on each side. The other end is embedded in the concrete core. To assemble the system, common welding devices are required, and welding process can be performed in the construction sites. By performing the Push-out test under static loading, the authors experimentally assess the effects of geometric parameters on ductility, failure modes and the ultimate shear strength of the aforesaid connectors. For this purpose, sixteen experimental samples are prepared and investigated. For fifteen of these samples, one end of the shear connectors is welded to steel face plates, and the other end is embedded in the concrete. Another experimental sample is prepared in which both ends are welded to the steel face plates. According to the achieved results, several relations are proposed for predicting the ultimate shear strength and load vs. interlayer slip (load-slip) behavior of corrugated-strip connectors. Moreover, these formulas are compared with those of the well-known codes and standards. Accordingly, it is concluded that the authors' relations are more reliable.

Full-Frequency Band Acoustic Analysis of Sandwich Composite Structure Using FE-BEM and SEA Method (FE-BEM 및 SEA 해석 기법을 활용한 샌드위치 복합재 구조물의 전 주파수 대역 음향 해석)

  • Lee, Dae-Oen;Lee, Yoon-Kyu;Kim, Hong-Il;Kim, Jae-Young
    • Journal of the Korea Institute of Military Science and Technology
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    • v.21 no.4
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    • pp.422-428
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    • 2018
  • Increase in use of lightweight structures, coupled with the increased acoustic loads resulting from larger and longer range guided missiles, has made missile more susceptible to failures caused by acoustic loads. Thus, accurate prediction of acoustic environment and the response is becoming ever more important for mission success. In this paper, the acoustic response of a sandwich composite skin structure to diffuse acoustic excitation is predicted over a broad frequency range. For the low frequency acoustic analysis, coupled FE-BEM method is used where the structure is modeled using FEM and the interior and exterior fluid is modeled using BEM. For the high frequency region, statistical energy analysis is applied. The predicted acoustic level inside the structure is compared with the result from acoustic test conducted in reverberation chamber, which shows very good agreement.