• Title/Summary/Keyword: sandwich panels

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The Optimum Design of the Light-weight Composite Pallet Plank for Assembly Line of LCD/PDP by using Honeycomb Sandwich Panel (하니컴 샌드위치 Panel을 이용한 LCD/PDP생산공정용 고기능성 복합 신소재 파렛트의 최적설계)

  • Kim, Y.H.;Choi, B.G.;Son, J.H.;Cho, Y.D.;Eum, S.H.;Woo, B.H.
    • Proceedings of the Korean Society of Marine Engineers Conference
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    • 2005.06a
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    • pp.388-394
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    • 2005
  • A typical honeycomb sandwich panel consists of two thin, high-strength facings bonded to a thick, light-weight core. Each component by itself is relatively weak and flexible, but when it combind in a sandwich panel they produce a structure that is stiff, strong, and lightweight. In addition to use in honeycomb sandwich panels, honeycomb is used for energy absorption, radio frequency shielding, light diffusion, and to direct air flow.Accordingly, the usage of honeycomb sandwich structure is very widely applied to the aircraft, the automobile, and marine industry, etc., because of these advantages. Generally, this honeycomb sandwich structure is manufactured by autoclave process.In this study, the honeycomb sandwich structure was produced by prepreg. To prove the suitability the honeycomb sandwich structure with prepreg, The optimum design of the skin materials and honeycomb sandwich structure were evaluated with the theory of stress analysis.

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A Study on the Structural Strength Analysis according to the Core Shapes of Aluminum Sandwich Panels (알루미늄 샌드위치패널의 심재 형상에 따른 구조강도해석)

  • 배동명;손정대
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2001.10a
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    • pp.277-284
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    • 2001
  • Recently, with development of mechanics of materials, as pursuing the high speed of the ships, a demanding of composite construction which satisfies high strength and low weight at the same time is iner casing. A sandwich element is a type of composite construction, which is composed of thin, strong, stiff and relatively high density faces and a think, light, and weaker core material. As 2nd moment is increased by faces is separated from the neutral axis farther, a sandwich element is most effective light structural form. In this paper, the make a comparative study Aluminum Honeycomb Sandwich Panel(AHSP) and Aluminum Pyramid Sandwich Panel(APSP).

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Experimental Study on the Flash Over Delay Effects according to the Prevention of Flame Spread between Composite Material Panels (복합자재의 패널 간 화염확산방지에 따른 플래시오버 지연 효과에 대한 실험적 연구)

  • Kim, Do-hyun;Cho, Nam-Wook
    • Fire Science and Engineering
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    • v.31 no.2
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    • pp.1-8
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    • 2017
  • A sandwich panel is a composite material composed of a double-sided noncombustible material and insulation core which is used in the inner, outer walls, and roof structure of a building. Despite its excellent insulation performance, light weight and excellent constructability, a flame is brought into the inside of the panel through the joint between the panels, melting the core easily and causing casualties and property damage due to the rapid spread of flame. The current Building Law provides that the combustion performance of finishing materials for buildings should be determined using a fire test on a small amount of specimen and only a product that passes the stipulated performance standard should be used. This law also provides that in the case of finishing materials used for the outer walls of buildings, only materials that secured noncombustible or quasi-noncombustible performance should be used or flame spread prevention (FSP) should be installed. The purpose of this study was to confirm the difference between the dangers of horizontal and vertical fire spread by applying FSP, which is applied to finishing materials used for the outer walls of buildings limitedly to a sandwich panel building. Therefore, the combustion behavior and effects on the sandwich panel according to the application of FSP were measured through the construction to block the spread of flame between the panels using a full scale fire according to the test method specified in ISO 13784-1 and a metallic structure. The construction of FSP on the joint between the panels delayed the spread of flame inside the panels and the flash over time was also delayed, indicating that it could become an important factor for securing the fire safety of a building constructed using complex materials.

Effects of Corrugated GFRP Shear Connector Width and Pitch on In-plane Shear Behavior of Insulated Concrete Sandwich Wall Panels (CSWP) (파형 GFRP 전단연결재의 폭 및 너비에 따른 중단열 벽체의 면내전단거동)

  • Jang, Seok-Joon;Oh, Tae-Sik;You, Young-Chan;Kim, Ho-Royng;Yun, Hyun-Do
    • Journal of the Korea Concrete Institute
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    • v.26 no.4
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    • pp.421-428
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    • 2014
  • This paper describes the experimental results of insulated concrete sandwich wall panels (CSWP) with corrugated glass fiber-reinforced polymer (GFRP) shear connectors under in-plane shear loading. Corrugated GFRP shear connectors were used to improve the thermal property of insulated CSWP and to achieve composite action between the interior and exterior concrete wall panels. Test specimens were consist of three concrete panels with two insulation layers between concrete panels and middle concrete panels was loaded in the direction of gravity. To evaluate the effects of insulation types (extruded polystyrene, XPSS and expanded polystyrene, EPS), shear connector pitch (300 and 400 mm) and width (10 and 15 mm) on in-plane shear behavior of insulted CSWP, failure mode and shear flow-average relative slip relationship of specimens were investigated. Test results indicate that the bond stress between concrete panel and insulation is considerable initially. Especially in case of insulated CSWP without shear connector, initial stiffness of CSWP with XPSS is superior to that of CSWP with EPS. The shear connector's contribution to in-plane shear performance of insulated CSWP depends on the type of insulation.

PLASTIC STRAIN RATIOS AND PLANAR ANIOSOTROPY OF AA5182/POLYPROPYLENE/AA5182 SANDWICH SHEETS

  • KIM K. J.
    • International Journal of Automotive Technology
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    • v.6 no.3
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    • pp.259-268
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    • 2005
  • In order to analyze the sheet drawability, the measurement of the plastic strain ratio was carried out for the 5182 aluminum alloy sheets in which were cold rolled without lubrication and subsequent recrystallization annealing. The average plastic strain ratio of the 5182 aluminum sheets was 1.50. It was considered that the higher plastic strain ratio was resulted from the ND//<111> component evolved during rolling and maintained during annealing. The AA5182/polypropylene/AA5182 (AA/PP/AA) sandwich sheets of the 5182 aluminum alloy skin sheet and the polypropylene core sheet with high formability have been developed for application for automotive body panels in future light weight vehicles with significant weight reduction. The AA/PP/AA sandwich sheets were fabricated by the adhesion of the core sheet and the upper and lower skin sheets. The AA/PP/AA sandwich sheet had high plastic strain ratio (1.58), however, the planar anisotropy of the sandwich sheet was little changed after fabrication. The optimum combination of directionality of the upper and lower skin sheets having high plastic strain ratio and low planar anisotropy was calculated theoretically and an advanced process for producing the sandwich sheets with high plastic strain ratio was proposed. The developed sandwich sheets have a high average plastic strain ratio of 1.55 and a low planar anisotropy of 0.17, which was improved more by 3.2 times than that of 5182 aluminum single sheet.

Free vibration analysis of sandwich FGM shells using isogeometric B-spline finite strip method

  • Shahmohammadi, Mohammad Amin;Azhari, Mojtaba;Saadatpour, Mohammad Mehdi
    • Steel and Composite Structures
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    • v.34 no.3
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    • pp.361-376
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    • 2020
  • This paper presents a free vibration analysis of shell panels made of functionally graded material (FGM) in the form of the ordinary and sandwich FGM and laminated shells using the isogeometric B3-spline finite strip method (IG-SFSM). B3-spline and Lagrangian interpolation are employed along the longitudinal and transverse directions respectively in this type of finite strip. The introduced finite strip formulation is based on the degenerated shell method, which provides variable thickness, arbitrary geometries, and analysis of thin or thick shells. Validity of the obtained natural frequencies by IG-SFSM is checked by comparison with results extracted from references for similar cases in different examples. These examples incorporate several geometries, materials, boundary conditions, and continuous thickness variation. A comparison of these two kinds of results and their proximity showed that the introduced IG-SFSM is a reliable tool which can be used in analysis of shells with the aforementioned properties.

Analytical and Numerical Study on Mechanical Behavior of Unit Cell of Pyramidal Truss Core Structures (피라미드 트러스 코어 단위셀의 기계적 특성에 관한 해석적 및 수치적 연구)

  • Kim, Sang-Woo;Lee, Young-Seon;Kang, Beom-Soo
    • Journal of the Korean Society for Precision Engineering
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    • v.28 no.5
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    • pp.623-631
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    • 2011
  • Metallic sandwich panels based on a truss core structure have been developed for a wide range of potential applications with their lightweight and multi-functionality. Structural performance of sandwich panels can be predicted from the studies on mechanical behavior of a unit cell of truss core structures. Analytical investigations on the unit cell provide approximated guidelines for the design of overall core structures for a specific application in short time. In this study, the effects of geometrical parameters on mechanical behavior of a pyramidal shape of unit cell were investigated with analytical models. The unit cell with truss member angle of 45 degree was considered as reference model and other models were designed to have the same weight and projected area but different truss member angle. All truss members were assumed to be connected with pin joint in analytical models. Under the assumptions, the equivalent strength and stiffness of the unit cell under compressive and shear loads were predicted and compared. And finally, the optimum core member angle to have maximum mechanical property could be calculated and verified with FE analysis results.

Using a feed forward ANN to model the inelastic behaviour of confined sandwich panels

  • Marante, Maria E.;Barreto, Wilmer J.;Picon, Ricardo A.
    • Structural Engineering and Mechanics
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    • v.71 no.5
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    • pp.545-552
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    • 2019
  • The analysis and design of complex structures like sandwich-panel elements are difficult; the use of finite element method for the analysis is complicated and time consuming when non-linear effects are considered. On the other hand, artificial neural network (ANN) models can capture the non-linear effects and its application requires lesser computational demand. Two ANN models were trained, tested and validated to compute the force for a given displacement of a sandwich-type roof element; 2555 force and element deformation pairs were used for training the ANN models. For the models trained without considering the damping effect, there were two values in the input layer: maximum displacement and current displacement, and for the model considering damping, displacement from the previous step was used as an additional input. Totally, 400 ANN models were trained. Results show that there is a good agreement between the experimental and simulated data, and the models showed a good performance with a mean square error value of 4548.85. Both the ANN models could simulate the inelastic behaviour, loss of rigidity, and evolution of permanent displacements. The models could also interpolate and extrapolate, which enables them to be used as an analysis and design tool for such complex elements.

Numerical comparison between lattice and honeycomb core by using detailed FEM modelling

  • Giuseppe, Pavano
    • Advances in aircraft and spacecraft science
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    • v.9 no.5
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    • pp.377-400
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    • 2022
  • The aim of this work is a numerical comparison (FEM) between lattice pyramidal-core panel and honeycomb core panel for different core thicknesses. By evaluating the mid-span deflection, the shear rigidity and the shear modulus for both core types and different core thicknesses, it is possible to define which core type has got the best mechanical behaviour for each thickness and the evolution of that behaviour as far as the thickness increases. Since a specific base geometry has been used for the lattice pyramidal core, the comparison gives us the opportunity to investigate the unit cell strut angle giving the higher mechanical properties. The presented work considers a detailed FEM modelling of a standard 3-point bending test (ASTM C393/C393M Standard Practice). Detailed FEM modelling addresses to detailed discretization of cores by means of beam elements for lattice core and shell elements for honeycomb core. Facings, instead, have been modelled by using shell elements for both sandwich panels. On lattice core structure, elements of core and facings are directly connected, to better simulate the additive manufacturing process. Otherwise, an MPC-based constraint between facings and core has been used for honeycomb core structure. Both sandwich panels are entirely built of Aluminium alloy. Prior to compare the two models, the FEM sandwich panel model with lattice pyramidal core needs to be validated with 3-point bending test experimental results, in order to ensure a good reliability of the FEM approach and of the comparison. Furthermore, the analytical validation has been performed according to Allen's theory. The FEM analysis is linear static with an increasing midspan load ranging from 50N up to 500N.

Mechanical behavior test and analysis of HEH sandwich external wall panel

  • Wu, Xiangguo;Zhang, Xuesen;Tao, Xiaokun;Yang, Ming;Yu, Qun;Qiu, Faqiang
    • Advances in concrete construction
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    • v.13 no.2
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    • pp.153-162
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    • 2022
  • Prefabricated exterior wall panel is the main non-load-bearing component of assembly building, which affects the comprehensive performance of thermal insulation and durability of the building. It is of great significance to develop new prefabricated exterior wall panel with durable and lightweight characteristics for the development of energy-saving and assembly building. In the prefabricated sandwich insulation hanging wall panel, the selection of material for the outer layer and the arrangement of the connector of the inner and outer wall layers affect the mechanical performance and durability of the wall panels. In this paper, high performance cement-based composites (HPFRC) are used in the outer layer of the new type wall panel. FRP bars are used as the interface connector. Through experiments and analysis, the influence of the arrangement of connectors on the mechanical behaviors of thin-walled composite wall panel and the panel with window openings under two working conditions are investigated. The failure modes and the role of connectors of thin-walled composite wallboard are analyzed. The influence of the thickness of the wall layer and their combination on the strain growth of the control section, the initial crack resistance, the ultimate bearing capacity and the deformation of the wall panels are analyzed. The research work provides a technical reference for the engineering design of the light-weight thin-walled and durable composite sandwich wall panel.