• Title/Summary/Keyword: runner system

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A Study on the Design of Gating System for Semi-Solid Diecasting Process (반용융 다이캐스팅 공정의 주조 방안 설계에 관한 연구)

  • Kwon, Taek-Hwan;Moon, Chan-Kyoung;Kim, Young-Ho;Choi, Jae-Chan
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.8
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    • pp.116-125
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    • 2002
  • Semi-Solid Diecasters usually carry out the Semi-Solid diecasting experiments before producing new casts. At the Semi-Solid diecasting stages, the runner-gate part has been always repeatedly corrected, which leads to a tedious processing time and increased processing cost. A large amount of experience is essential in manual assessment and if the design is defective, much time and a great deal of efforts will be wasted in the modification of the die. In this study, design system has been developed based on design database. In addition, gate experiment for gating system design has been carried out to append the database. It is possible for engineers to make efficient gating system design of Semi-Solid diecasting and it will result in the reduction of expenses and time to be required. The detailed contents of the research are described in the followings.

Influence of Root Restriction Materials and Media on Soil Environment and Growth of Runner Plantlets during Propagation of 'Seolhyang' Strawberry (차근육묘를 위한 자재 및 배지 종류가 토양환경과 '설향' 딸기 자묘의 생장에 미치는 영향)

  • Park, Gab Soon;Chae, Soo Cheon;Oh, Chan Sik;Choi, Jong Myung
    • Horticultural Science & Technology
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    • v.33 no.4
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    • pp.511-517
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    • 2015
  • This research was conducted to evaluate the influence of root restriction materials and media on the growth of runner plantlets of 'Seolhyang' strawberry in a nursery field. To achieve this, the influence of three kinds of root media on the growth of runner plantlets was monitored when polyethylene film was used as the root restriction material. In addition, the influence of various root restriction materials (RRS) such as transparent polyethylene film (PE), non-woven fabric (NF), perforated polyethylene film (PP), and root proofing sheet (RPS) on the changes in volumetric water content (VWC) and temperature of root media as well as growth of runner plantlet were investigated when expanded rice hull (ERH) was used as the root medium. In the comparison of root media, growth parameters such as leaf area and crown thickness at 20 d after fixation as well as crown thickness and fresh weights of root and above-ground tissue at 40 d after runner plantlet fixation were higher in the ERH treatment than in sandy loam and loamy sand. When the influence of RRS was compared, the VWC of ERH was 55% just after irrigation, but decreased to 26% at just before irrigation. Ranges of the VWC as influenced by irrigation cycle were 16 to 10% in the PP and less than 10% in the NF and RPS. The soil temperature in the PE treatment was around $1^{\circ}C$ lower than in NF, PP, and RPS. The differences between day and night temperatures were also smaller in the PE treatment rather than those in NF, PP, and RPS. The growths of runner plantlet 50 d after fixation showed that plant heights as well as fresh weights of root and above-ground tissue were higher in the PE treatment than in NF, PP, and RPS. NF and PP did not effectively restrict roots inside the medium and the roots of runner plantlets penetrated through the root restriction materials resulting in the formation of root system below the restriction materials. The above results indicate that ERH is more effective than sandy loam or loamy sand as root medium. PE rather than NF, PP, or RPS as root restriction material resulted in better growth of runner plantlets in propagation of 'Seolhyang' strawberry. The results of this research will be used for production of high quality runner plantlets in strawberry propagation.

Potential Benefits of Intercropping Corn with Runner Bean for Small-sized Farming System

  • Bildirici, N.;Aldemir, R.;Karsli, M.A.;Dogan, Y.
    • Asian-Australasian Journal of Animal Sciences
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    • v.22 no.6
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    • pp.836-842
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    • 2009
  • The objectives of this study were to evaluate potential benefits of intercropping of corn with runner bean for a smallsized farming system, based on land equivalent ratio (LER) and silage yield and quality of corn intercropped with runner bean (Phaseolus vulgaris L.), in arid conditions of Turkey under an irrigation system. This experiment was established as a split-plot design in a randomized complete block, with three replications and carried out over two (consecutive) years in 2006 and 2007. Seven different mixtures (runner bean, B and silage corn sole crop, C, 10% B+90% C, 20% B+80% C, 30% B+70% C, 40% B+60%C, and 50% B+50%C) of silage corn-runner bean were intercropped. All of the mixtures were grown under irrigation. The corn-runner bean fields were planted in the second week of May and harvested in the first week of September in both years. Green beans were harvested three times each year and green bean yields were recorded each time. After the 3rd harvest of green bean, residues of bean and corn together were randomly harvested from a 1 $m^{2}$ area by hand using a clipper when the bean started to dry and corn was at the dough stage. Green mass yields of each plot were recorded. Silages were prepared from each plot (triplicate) in 1 L mini-silos. After 60 d ensiling, subsamples were taken from this material for determination of dry matter (DM), pH, organic acids, chemical composition, and in vitro DM digestibility of silages. The LER index was also calculated to evaluate intercrop efficiencies with respect to sole crops. Average pH, acetic, propionic and butyric acid concentrations were similar but lactic acid and ammonia-N levels were significantly different (p<0.05) among different mixtures of bean intercropped with corn. Ammonia-N levels linearly increased from 0.90% to 2.218 as the percentage of bean increased in the mixtures up to a 50:50 seeding ratio. While average CP content increased linearly from 6.47 to 12.45%, and average NDF and ADF contents decreased linearly from 56.17 to 44.88 and from 34.92 to 33.51%, respectively, (p<0.05) as the percentage of bean increased in the mixtures up to a 50:50 seeding ratio, but DM and OM contents did not differ among different mixtures of bean intercropped with corn (p>0.05). In vitro OM digestibility values differed significantly among bean-corn mixture silages (p<0.05). Fresh bean, herbage DM, IVOMD, ME yields, and LER index were significantly influenced by percentage of bean in the mixtures (p<0.01). As the percentage of bean increased in the mixtures up to a 50:50 seeding ratio, yields of fresh bean (from 0 to 24,380 kg/ha) and CP (from 1,258.0 to 1,563.0 kg/ha) and LER values (from 1.0 to 1.775) linearly increased, but yields of herbage DM (from 19,670 to 12,550 kg/ha), IVOMD (from 12,790 to 8,020 kg/ha) and ME (46,230 to 29,000 Mcal/ha) yields decreased (p<0.05). In conclusion, all of the bean-corn mixtures provided a good silage and better CP concentrations. Even though forage yields decreased, the LER index linearly increased as the percentage of bean increased in the mixture up to a 50:50 seeding ratio, which indicates a greater utilization of land. Therefore, a 50:50 seeding ratio seemed to be best for optimal utilization of land in this study and to provide greater financial stability for labor-intensive, small farmers.

Development of Auto Casting Machine for Rotor Molding of Electric Motor (전동모터의 Rotor 성형을 위한 자동 주조기 개발)

  • Lee, Yang-Chang;Lee, Joon-Seong;Lee, Ho-Jeong;Bae, Byung-Kyu;Choi, Yoon-Jong
    • Proceedings of the KAIS Fall Conference
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    • 2010.11b
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    • pp.824-827
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    • 2010
  • 본 논문은 전동형 모터의 Rotor의 자동 성형을 위한 자동화된 주조기 개발에 대한 결과이다. 개발된 자동화된 Rotor 전용 주조기는 수평형에 비해 금형의 크기가 약 1/2정도 이므로 금형 체결력이 반감되고, 기계 구조는 매우 작아진다. 그리고 Al용탕이 사출되는 과정에서 Spool -> Runner -> Gate -> Cavity(제품)에 이르기까지의 Runner를 최소화하여 재용융을 위한 에너지의 비용 절감을 할 수가 있다. 금형 구조가 간단하므로 금형비가 저렴하여 다품종 소량생산에 매우 유리하다. 개발제품은 수직형 구조로 알루미늄 용탕의 윗면의 공기가 금형의 유로 상측에 위치하므로 공기(gas)가 먼저 배출되어 사출(주조)후 Rotor 성형부에 남아 있는 기포가 최소화된다. 그러므로 충진도가 높아진다. Rotor 코아(규소강)가 크더라도 수직형은 금형내에 삽입(Inset)하기가 쉽고 또한, 제품의 착탈 부위와 사출부위가 다르기 때문에 작업성, 안전성이 우수하고 생산성이 매우 높다. 수직형은 충진 밀도가 매우 높고 밀도가 균일하기 때문 Rotor의 회전 소음, 진동에 대한 품질이 매우 우수하다. 따라서 고효율, 고품질의 전동모터 Rotor 제품 생산에 매우 효과적인 장비라 할 수 있다.

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Overload Surge Investigation Using CFD Data

  • Flemming, Felix;Foust, Jason;Koutnik, Jiri;Fisher, Richard K.
    • International Journal of Fluid Machinery and Systems
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    • v.2 no.4
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    • pp.315-323
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    • 2009
  • Pressure oscillations triggered by the unstable interaction of dynamic flow features of the hydraulic turbine with the hydraulic plant system - including the electrical design - can at times reach significant levels and could lead to damage of plant components or could reduce component lifetime significantly. Such a problem can arise for overload as well as for part load operation of the turbine. This paper discusses an approach to analyze the overload high pressure oscillation problem using computational fluid dynamic (CFD) modeling of the hydraulic machine combined with a network modeling technique of the hydraulic system. The key factor in this analysis is the determination of the overload vortex rope volume occurring within the turbine under the runner which is acting as an active element in the system. Two different modeling techniques to compute the flow field downstream of the runner will be presented in this paper. As a first approach, single phase flow simulations are used to evaluate the vortex rope volume before moving to more sophisticated modeling which incorporates two phase flow calculations employing cavitation modeling. The influence of these different modeling strategies on the simulated plant behavior will be discussed.

A Gating System Design to Reduce the Gas Porosity for Die Casting Mobile Device (다이캐스팅 모바일 기기의 기공결함 감소를 위한 유동구조 설계)

  • Jang, Jeong Hui;Kim, Jun Hyung;Han, Chul Ho
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.2
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    • pp.86-92
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    • 2021
  • Usually, the die-cast components used in small mobile devices require finishing processes, such as computer numerically controlled coating. In such cases, porosity is the most important defect. The shape of the molten aluminum that passes through the runner and gate in a mold is the one of the factors that influences gas porosity. To define the spurt index, which numerically indicates the shape of molten aluminum after the gate, Reynolds number and Ohnesorge number are used. Before die fabrication, computer-aided engineering analysis is performed to optimize the filling pattern. Finally, X-ray and surface inspection are performed after casting and machining to evaluate how the spurt index affects porosity and other product parameters. Based on the results obtained herein, a new gating system design process is suggested.

A Study on the Drum Water Level Versus Incoming Water Quantities for Small Vertical Hydraulic Water Turbine Plant (종축소수력발전소의 인입수량과 드럼수위와의 관계에 관한 연구)

  • Che, Gyu-Shik;Jung, Ju-One
    • Journal of Advanced Navigation Technology
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    • v.18 no.3
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    • pp.254-260
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    • 2014
  • We studied water level rising of drum versus time in the small hydraulic vertical water turbine system in this paper. The water level rises continuously up to a certain point with the passage of time if the constant incoming water is supplied, while it stops rising and maintains equilibrium state without any more rising because it increases position energy and evatually makes outgoing velocity and outgoing water quantities of runner area. The water level of drum is determined independent of size, height, width, figure of drum or runner configuration. It comes out that the water level is dependent only on the incoming and outgoing water quantities, and the output power has similar behavior. Therefore, desirable water level and output power are not available unless incoming water quantities is abundant. We validate this phenomina through applyng our methodolgies to the real small hydraulic vertical water turbine system under constructing and testing in industrial facilities in Korea.

Optimization of injection molding to minimize sink index with Taguchi's Robust Design technique (다구찌의 강건설계 기법을 이용한 사출 성형품의 싱크 마크를 최소화하기 위한 사출성형 조건의 최적화)

  • Kwon, Youn Suk;Jeong, Yeong Deug
    • Design & Manufacturing
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    • v.1 no.1
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    • pp.17-21
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    • 2007
  • In the manufacture and processing of large plastic materials, product quality is tested and verified through several techniques such as injection processing, residual stress through injection molding and shrinkage. With regards to the injection molding process, common problems such as inconsistent density is seen when different points of the product are discovered to have varying thickness levels. Sink marks in product are then evident. This occurs when there is poor molding conditions caused about by poor runner and packaging systems incorporated into the process. We designed the runner system which is possible balanced filling to cavities using CAE program $Moldflow^{TM}$ and then obtained optimal processing conditions by Taguchi's Robust Design technique.

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Study on the Applicability of GNSS Based Railway System (위성항법기반 철도 적용성 연구)

  • Jeong, Rag-Gyo;Shin, Kyoung-Ho
    • Proceedings of the KSR Conference
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    • 2007.05a
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    • pp.1707-1713
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    • 2007
  • If GNSS-based location information, expected to become the mainstream of the future technology, is applied to the future transportation, it will be of benefit to as follows; cost reducing effects on operating expanse and constructing expense due to decrease of ground unit installation, development of new technologies for train, or vehicle control system and becoming a front runner in the market. Therefore, this paper provides the minimum requirements for GNSS based system thru the studies on the applicability of GNSS based system to railway system, distinctions of the new technology between the existing technologies, and location accuracy.

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