• Title/Summary/Keyword: rubber powder

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Rubber Isostatic Pressing and Cold Isostatic Pressing of Metal Powder (금속 분말의 고무 등가압 성형과 냉간 정수압 성형)

  • Kim, Jong-Kwang;Yang, Hoon-Chul;Kim, Ki-Tae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.7
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    • pp.1076-1086
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    • 2003
  • The effect of a rubber mould on densification behavior of aluminum alloy powder was investigated under cold isostatic compaction. A thickness of rubber mould and friction effect between die wall and rubber mould were also studied. The hyperelastic constitutive equation based on the Ogden strain energy potential was employed to analyze deformation of rubber. The elastoplastic constitutive equation of Shima and Oyane and that of Lee on densification were implemented into a finite element program (ABAQUS) to simulate densification of metal powder for cold isostatic pressing and rubber isostatic pressing. Finite element results were compared with experimental data for densification and deformation of aluminum alloy powder under isostatic compaction.

Studies on Microbial Treatment for Recycling of Waste Tire (폐타이어 재활용을 위한 미생물 처리)

  • Park, Jin-W.;Roh, Hyun-S.;Kim, Jin-K.;Joe, Y.-IL
    • Elastomers and Composites
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    • v.32 no.5
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    • pp.325-329
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    • 1997
  • Microbial treatment of the powdered waste tire was studied to recycle the waste tires. Chemoautotrophic acidophilic, iron-oxidizing bacterium was employed to unvulcanize the powdered tires. Biotreated rubber powder was compared to a untreated and a chemically treated powder. The results showed sulfur content of rubber powder(1.33%) were decreased to 1.22% by chemical treatment and 1.12% by microbial treatment for 20 days, 0.88%, for 30 days. One of the problems of the powdered utilization of the waste tires is that rubber powder leads to decrease mechanical properties when it is compounded with other virgin polymers. When tee biotreated powder was compounded with natural rubber, the mechanical properties were less decreased when untreated or chemically treated powder. Therefore, the microbial treatment can be one of useful methods to recycle the waste tire.

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A Study on Magnetic Property Improvement of Rubber Magnets for Heat Loss Reduction of a Refrigerator

  • Ahn, WonSool;Lee, Haakil;Ha, Ji Soo
    • Elastomers and Composites
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    • v.51 no.1
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    • pp.38-42
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    • 2016
  • For improving the heat loss of a refrigerator around door gasket, it is very important to reduce the amount of rubber magnet used, of which thermal conductivity is much higher than the plastics, and enhancing the magnetic properties of rubber magnet itself is crucial for this. In the present study, therefore, a relationship between the optimum conditions of rubber magnet fabrication process and raw material compositions in the ferrite powder/CPE binder compounds was investigated for finding a way to enhance the magnetic properties of rubber magnet. Magnetic attraction forces of a sample rubber magnet was measured as function of distance, and thermal properties of the sample ferrite powder/CPE binder compound were analyzed with TG/DTA thermal analyzer. As a results, a rubber magnet strip with enhanced magnetic properties was expected to be fabricated, of which raw material compound was prepared by compounding with higher ferrite magnetic powder concentration.

Microwave Characteristics of Ferroxplana-Silicone Rubber Composite (Ferroxplana-Silicone Rubber 복합체의 마이크로파 특성)

  • 박효열;김근수;김태옥
    • The Transactions of the Korean Institute of Electrical Engineers C
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    • v.53 no.8
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    • pp.401-406
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    • 2004
  • In this experimentation, we investigated the characteristics of electromagnetic wave absorption of ferroxplana powder and silicone rubber composite. Ferroxplana was prepared by flux method at low temperature. The crystallization, magnetic properties and particle morphology of the obtained ferroxplana powder were investigated by using XRD, VSM and SEM. The particle size of ferroxplana powder was 2∼4$\mu\textrm{m}$ at the ratio of R=26, The coercivity and saturation magnetization of ferroxplana powder increased slightly with increase of temperature, The magnetic loss was the main factor of electromagnetic wave absorption of ferroxplana powder and silicone rubber composite, The maximum reflection loss of composite was about -l5dB below 4GHz.

A Finite Element Analysis for Near-net-shape Forming of A16061 Powder under Warm Pressing (온간 성형 하에서 A1 합금 분말의 정밀정형에 대한 유한요소해석)

  • Kim, Jong-Kwang;Yang, Hoon-Chul;Kim, Ki-Tae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.11
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    • pp.1897-1906
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    • 2003
  • A finite element analysis for near-net-shape forming of A16061 powder was performed under warm rubber isostatic pressing and warm die pressing. The advantages of warm compaction by rubber isostatic pressing were discussed to obtain a part with better density distributions. The shape of rubber mold was designed by determining a cavity shape that provides a desired shape of the final powder compact. To simulate densification and deformed shape of a powder compact during pressing, the elastoplastic constitutive equation based on yield function of Shima-Oyane was implemented into a finite element program(ABAQUS). The hyperelastic constitutive equation based on the Ogden strain energy Potential was employed to analyze nonlinear elastic response of rubber. Finite element results were compared with experimental data for Al6061 powder compacts under warm die pressing and warm isostatic pressing.

Warm Isostatic Pressing of Metal Powder by a Rubber Mould (고무 몰드를 이용한 금속 분말의 온간 등가압 성형)

  • Yang, Hun-Cheol;Lee, Ji-Wan;Kim, Gi-Tae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.9
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    • pp.1831-1841
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    • 2002
  • The effect of a rubber mould on densification and deformation of aluminum alloy powder was investigated during warm isostatic pressing. The hyperelastic constitutive equations based on various strain energy potentials were employed to analyze deformation of rubber. The parameters in the strain energy potentials were obtained from experimental data for uniaxial and volumetric compression of Viton rubber at two warm temperatures. For elastoplastic response, the yield function of Shima and Oyane was implemented into a finite element program (ABAQUS) to predict compaction responses of metal powder during warm isostatic pressing. Finite element results were compared with experimental data for densification and deformation of aluminum alloy powder with/without a rubber mould under warm die pressing.

Experimental and numerical investigations of the influence of reducing cement by adding waste powder rubber on the impact behavior of concrete

  • Al-Tayeb, Mustafa Maher;Abu Bakar, B.H.;Akil, Hazizan Md.;Ismail, Hanafi
    • Computers and Concrete
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    • v.11 no.1
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    • pp.63-73
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    • 2013
  • In this study, the effect of reducing cement by proportional addition of waste powder rubber on the performance of concrete under impact three-point bending loading were investigated experimentally and numerically. Concrete specimens were prepared by adding 5%, 10% and 20 % of rubber powder as filler to the mix and decreasing the same percentage of cement. For each case, three beams of $50mm{\times}100mm{\times}500mm$ were loaded to failure in a drop-weight impact machine by subjecting them to 20 N weight from 300mm height, while another three similar beams were tested under static load. The bending load-displacement behavior was analyzed for the plain and rubberized specimens, under static and impact loads. A three dimensional finite-element method simulation was also performed by using LUSAS V.14 in order to study the impact load-displacement behavior, and the predictions were validated with the experimental results. It was observed that, despite decreasing the cement content, the proportional addition of powder rubber until 10% could yield enhancements in impact tup, inertial load and bending load.

Deformation of the Rubber Mold by Using the Cohesive Zone Model Under Cold Isostatic Pressing (응집영역모델을 이용한 정수압 성형 해석시 고무몰드의 변형거동)

  • Lee, Sung-Chul;Kim, Ki-Tae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.32 no.5
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    • pp.387-395
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    • 2008
  • Stress distribution and interfacial debonding process at the interface between a rubber mold and a powder compact were analyzed during unloading under cold isostatic pressing. The Cap model proposed by Lee and Kim was used for densification behavior of powder based on the parameters involved in the yield function of general Cap model and volumetric strain evolution. Cohesive elements incorporating a bilinear cohesive zone model were also used to simulate interfacial debonding process. The Cap model and the cohesive zone model were implemented into a finite element program (ABAQUS). Densification behavior of powder was investigated under various interface conditions between a rubber mold and a powder compact during loading. The residual tensile stress at the interface was investigated for rubber molds with various elastic moduli under perfect bonding condition. The variations of the elastic energy density of a rubber mold and the maximum principal stress of a powder compact were calculated for several interfacial strengths at the interface during unloading.

Study on the Characteristic of Elastomer Composite Containing Tungsten Powder

  • Chung, Kyungho
    • Elastomers and Composites
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    • v.56 no.1
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    • pp.6-11
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    • 2021
  • In order to develop an ultra-high-density elastomeric material for substitution of steel dynamic dampers, a new curing system and technique for high-loading of the filler were examined in this study. Mechanochemical modification of chloroprene rubber (MAH-g-CR) using an internal mixer was carried out with maleic anhydride (MAH) as a reactive monomer. The optimum amount of MAH was 10 phr and the efficient grafting of MAH on CR could be achieved at a mixing temperature of 100℃. After preparing MAH-g-CR, 50 mol% epoxidized natural rubber (ENR 50) was blended with MAH-g-CR to develop a "self-curable rubber blend system" via reaction between the functional groups of the elastomeric matrices without the curing agent and additives. The content of ENR 50 was fixed at 30 wt.% throughout evaluation of the curing behavior of the MAH-g-CR/ENR blend. Tungsten powder was added to the MAH-g-CR/ENR matrix up to 60 vol.% to obtain ultra-high-density, and the maximum density obtained was 7.57 g/㎤. Stable ts2 (scorch time) and t90 (90% cure time) could be obtained even when tungsten powder was incorporated up to 60 vol.%. In addition, the tensile strength and damping properties of MAH-g-CR/ENR containing 60 vol.% of tungsten were better than those of CR containing 60 vol.% of tungsten.

A Finite Element Analysis for Near-net-shape Forming of Al6061 Powder under Warm Pressing (온간 성형 하에서 Al 합금 분말의 정밀정형에 대한 유한요소해석)

  • Kim, Ki-Tae;Yang, Hoon-Chul;Kim, Jong-Kwang
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.507-512
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    • 2003
  • A finite element analysis for near-net-shape forming of Al6061 powder was performed under warm pressing. The advantages of warm compaction by rubber isostatic pressing were discussed to obtain parts with better density distributions. To simulate densification and deformed shape of a powder compact during warm pressing, the elastoplastic constitutive equation based on yield function of Shima-Oyane was implemented into a finite element program(ABAQUS). The hyperelastic constitutive equation based on the Ogden strain energy potential was employed to analyze nonlinear elastic response of rubber. Finite element results were compared with experimental data for Al6061 powder compacts under warm pressing.

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