• Safety and Health at Work
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• v.3 no.2
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• pp.130-139
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• 2012

Objectives: The purpose of this study is to evaluate the tire manufacturing work environments extensively and to identify workers' exposure to hazardous substances in various work processes. Methods: Personal air sampling was conducted to measure polycyclic aromatic hydrocarbons, carbon disulfide, 1,3-butadiene, styrene, methyl isobutyl ketone, methylcyclohexane, formaldehyde, sulfur dioxide, and rubber fume in tire manufacturing plants using the National Institute for Occupational Safety Health Manual of Analytical Methods. Noise, carbon monoxide, and heat stress exposure were evaluated using direct reading instruments. Past concentrations of rubber fume were assessed using regression analysis of total particulate data from 2003 to 2007, after identifying the correlation between the concentration of total particulate and rubber fume. Results: Workers were exposed to rubber fume that exceeded 0.6 mg/$m^3$, the maximum exposure limit of the UK, in curing and production management processes. Forty-seven percent of workers were exposed to noise levels exceeding 85 dBA. Workers in the production management process were exposed to $28.1^{\circ}C$ (wet bulb globe temperature value, WBGT value) even when the outdoor atmosphere was $2.7^{\circ}C$ (WBGT value). Exposures to other substances were below the limit of detection or under a tenth of the threshold limit values given by the American Conference of Governmental Industrial Hygienists. Conclusion: To better classify exposure groups and to improve work environments, examining closely at rubber fume components and temperature as risk indicators in tire manufacturing is recommended.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.14 no.1
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• pp.29-35
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• 2015

In this study, a FEM analysis is undertaken of a rubber sleeve which is mounted onto a spreading mandrel so as to avoid marking the first wrappings of coils (known as the 'end-mark'), as occasionally occurs when a concentrated load is placed on the edge of a steel sheet, significantly reducing its quality. A commercial numerical package, ANSYS, was utilized to analyze the structural behavior of the rubber sleeve. In general, the strain of the sleeve increases as the thickness of the rubber layer (H) covering the tubes increases, thus also increasing the surface of the sleeve for a constant boundary condition, and decreasing the pitch (P) between each tube, resulting in an increase in the strain on the surface of the sleeve for all rubber thickness conditions tested here. In a comparison of two different materials, rubber and urethane, when H=3 mm and P=1.1D, the maximum total deformations in these cases are 0.12669 mm and 0.086623 mm, respectively.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.34 no.8
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• pp.1045-1050
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• 2010

Fatigue analysis and lifetime evaluation are very important in design procedure for assuring the safety and reliability of rubber components for mechanical systems. Till recently, the technology for the design, analysis, and evaluation of rubber products was required to manufacture rubber products with high quality, fidelity, and reliability. However, in the rubber-manufacturing companies in Korea, the processes of compound mixing, manufacturing of rubber products, and improvement of rubber properties are based on the trial-and-error method and experience. The objectives of this study are to establish methods for testing rubber materials, to develop a database of the properties of rubber materials, to evaluate the performance of rubber components, and to develop a system for predicting fatigue life. A method to predict fatigue-life of rubber components was proposed; in this method, the finite-element analysis and fatigue damage parameter as determined from a fatigue test are incorporated.

• Proceedings of the Korean Society For Composite Materials Conference
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• 2004.10a
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• pp.65-68
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• 2004

A new multifunctional sandwich composite was investigated in this paper. The honeycomb core of this composite was filled with viscoelastic material in order to obtain an improved impact performance. The fillings in the honeycomb cells was hoped to provide the act of energy dissipation in this combined material system. Low-velocity drop-weight test was set up to the specimens with various stacked carbon/epoxy laminate facesheets, $[0/90]_{4s},\;[0/45/-45/90]_{2s}$. Load and energy history were checked and compared for the both groups of specimens, with and without rubber fillings. Further, the damaged faces were inspected visually by ultrasonic C-scan.

• Elastomers and Composites
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• v.58 no.4
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• pp.173-178
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• 2023

Recently, there has been a significant focus on the development of flexible and stretchable sensors, driven by advancements in electronic devices and the robotics industry. Among these sensors, tactile sensors stand out as the most actively researched, playing a crucial role in facilitating interaction between humans and electronic devices, particularly in robotics and medical applications. This study specifically involves the manufacturing of a capacitive tactile sensor using a relatively straightforward process and sensor structure. Natural rubber and Nitrile butadiene rubber, commonly employed in the rubber industry, were utilized. The dielectric material in the manufactured tactile sensor possesses a porous structure. Notably, the resulting tactile sensor demonstrated excellent sensitivity, approximately 1%/kPa, and exhibited the capability to detect pressures up to 212 kPa.

• Elastomers and Composites
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• v.47 no.3
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• pp.188-193
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• 2012

The fatigue analysis and lifetime evaluation are very important in design procedure to assure the safety and reliability of the rubber components. Recently, the design, analysis and evaluation technology was required to achieve the high quality, fidelity, reliability of rubber products. However, rubber manufacturing companies of our country have uesd the method of trial and error and experience in the process of a compound mixing, manufacturing and improvement of rubber properties. The objectives of this study are to establish the test methods of rubber material and to make the database of rubber material properties and to evaluate the performance of rubber components and to construct the prediction system of fatigue life. Fatigue lifetime prediction methodology of the rubber component was proposed by incorporating the finite element analysis and fatigue damage parameter from fatigue test.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.22 no.1
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• pp.50-55
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• 2013

In order to understand the biomaterial like the blood vessel of artery, there is a need to quantify the biomechanical behavior of the vessel. However, theoretical framework to describe and quantify the behaviour of blood vessel was not well established so far. For studying the biomechanical behavior of artery, Rubber-liked material which is similar to passive artery is selected since conventional theoretical interpretation is very limited to understand and predict the behavior of biomaterial. Rubber-like material is assumed to be very similar to artery and has properties of isotropy, homogeneity and is undergoing large deformation. Based on this assumption, stress developed on Rubber-like material is described by strain energy function and strain invariants which are required to understand the nonlinear elastic behavior of biomaterial. The descriptor which would be used for understanding the biomechanical behavior of artery is studied in this work.

• Journal of the Korean Society for Precision Engineering
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• v.28 no.4
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• pp.416-421
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• 2011

Recently there has been increase in need for high precision and high speed machining due to economic and environmental reasons. It is a very important issue that determines the optimal preload that is to be applied to bearings in order to satisfy the performance required in bearings according to its operation conditions. This study introduces a variable preload device that can automatically adjust the preload applied in a machine tool spindle using centrifugal force as opposed in existing rubber instrument. In this study, the deformation of the rubber device by the centrifugal force is analyzed and it is discussed that the proposed device can be worked properly through changes of the collar density.

• Elastomers and Composites
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• v.54 no.3
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• pp.241-246
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• 2019

Carbon master batch (CMB) rubber sheets, which are stored in stacks, are difficult to separate during reuse because of the adhesion between sheets caused by the stacked weight over time. To solve this problem, in the actual rubber product manufacturing process, various anti-tacking agents (solid powder or liquid surfactants) are applied to the sheet surface. In this study, the emulsion samples of zinc (Zn)-stearate/triethanolamine (TEA)-stearate mixtures were prepared using TEA-stearate as a surfactant, prepared using an industrially manufactured Zn-stearate powder, and their basic anti-tacking properties were studied. During the process of manufacturing emulsion, a heat treatment process and an auxiliary surfactant were introduced to improve the dispersion stability. Results showed that the heat-treated sample exhibited a significant improvement in terms of sedimentation, storage stability, and anti-tacking characteristics since the Zn-stearate particles were reduced to a smaller size by the heat-treatment than that of the original Zn-stearate powder.

• Journal of the Korean Society for Precision Engineering
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• v.30 no.3
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• pp.260-265
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• 2013

To increase the machine accuracy by improving the stiffness of spindle bearings, preload was applied to the spindle bearings. The methods of fixed position preload, convertible preload, constant pressure preload, and variable preload are used to apply the preload to the spindle bearing. The previous studies performed by the author of this study were variable preload methods using rubber pressure and centrifugal force based on mechanical systems. This study proposed a toggle joint mechanism that could be applied to variable preload method using centrifugal force and rubber pressure to increase the preload. Also, a finite element analysis was conducted to predict the deformation of the rubber and change of the preload. And the analysis results showed that the preload by the device using rubber pressure only was increased by the toggle joint mechanism using rubber pressure.