• Title/Summary/Keyword: rotating shaft

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Feasibility Verification of a Non-Contact Vibration Sensor for Rotating Shafts Endowed with Rotational-Encoder Capability (회전속도 측정기능을 갖춘 비접촉 축 진동센서의 가능성 검증)

  • Lee, Ho-Cheol;Kim, Myong-Ho;Park, Jung-Yang
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.12 s.255
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    • pp.1596-1602
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    • 2006
  • In this paper, a hybrid sensor is proposed that has two capabilities: the first is to sense longitudinal or flexural transient vibration signals selectively which are transmitted along the target shaft, and the second to measure the rotating speed of the shaft. All measurements are made in a non-contact manner since this sensor uses magnetostriction as its measuring principle. The signal selection between two vibration modes requires only electrical switching operations and the switching between these two sensing capabilities-vibrations and rotational speed-are accomplished by a very simple mechanical operation. To verify the capabilities of the proposed sensor, a prototype sensor is fabricated and the experiments are made. The results show this sensor can embody two sensing capabilities in one sensor configuration.

Finite Element Analysis of Vibration of HDD Disk-Spindle System with Rigid Complex Spindle and Flexible Shaft (복잡한 형상의 강체 스핀들과 유연축을 고려한 HDD 디스크-스핀들 계의 고유진동 유한요소해석)

  • Lee, Sang-Hoon;Jang, Gun-Hee
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2000.11a
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    • pp.784-789
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    • 2000
  • Equations of motion are derived and solved using the finite element method substructure synthesis for the disk-spindle system with rigid spindle and flexible shaft. The disk is modeled as a flexible spinning disk by Kirchhoff plate theory and von Karman nonlinear strain. The spindle supporting the flexible disk is modeled as a rigid body to consider its complex geometry. The stationary shaft supporting the rotating disk-spindle-bearing system is modeled by Euler beam, and the ball bearings are modeled as the stiffness matrix with 5 degrees of freedom. Developed theory is applied to analyze the vibration characteristics of a 3.5" HDD and a 2.5" HDD, respectively, and modal tests are performed to verify the simulation results. This paper shows that the developed theory can be effectively applied to the rotating disk-spindle system with the spindle of complex shape.

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Stability Analysis of High-speed Driveshafts under the Variation of the Support Conditions (초고속 구동축의 지지 조건에 따른 안정성 분석)

  • Shin, Eung-Su
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.20 no.1
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    • pp.40-46
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    • 2011
  • This paper is to investigate the effects of the asymmetrical support stiffness on the stability of a supercritical driveshaft with asymmetrical shaft stiffness and anisotropic bearings. The equations of motion is derived for a system including a rigid disk, a massless flexible asymmetric shaft, anisotropic bearings and a support beam. The Floquet theory is applied to perform the stability analysis with the variation of the support stiffness, the shaft asymmetry, the shaft damping and the shaft speed. The results show that the asymmetric support stiffness is closely related to the stability caused by primary resonance as well as the supercritical operation. First, the stiffness variation can stabilize the system around primary resonance by weakening the parametric resonance from the shaft asymmetry. Second, it also improve the stability characteristics at a supercritical operation when the support stiffness is not so high relative to the shaft stiffness.

증기터빈의 오일 휩 현상 및 대책

  • Gu, Jae-Ryang
    • 열병합발전
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    • s.37
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    • pp.18-21
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    • 2004
  • There are several bearing system at large steam-turbines in thermal power plant. The bearing system is one of the most important parts of rotating machinery. The steam turbine vibrations mainly depend on the bearing oil the shaft alignment condition. This paper describes on the steam turbine abnormal vibration due to the oil whip in terms of the shaft alignment in the thermal power plant.

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Characteristics of the Shaft Vibration in a High Head Pump-Turbine (고낙차 펌프-터빈에서의 축계 진동 특성)

  • Ha, Hyun-Cheon;Choi, Seong-Pil
    • The KSFM Journal of Fluid Machinery
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    • v.2 no.2 s.3
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    • pp.27-31
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    • 1999
  • This paper describes the shaft vibration phenomena measured on a pump-turbine of a pumped storage power plant. The pump-turbine runs at a rotational speed of 450 rpm (7.5 Hz). The power output (load) of the pump-turbine is varied from 100 to 300 MW in the generating mode. The magnitude of the shaft vibration highly depends on the power load. The vibration magnitude of the shaft is very high in the middle load zone from 170 to 210 MW, elsewhere the vibration is low. From nitration spectra, it is shown that the frequency of major nitration in that load zone is 2.5 Hz which is approximately $34\%$ of the shaft rotating speed in Hz. This frequency component does not occur below and above that load zone. This subsynchronous vibration is caused by the flow induced disturbance due to spiral vortex flow downstream of the pump-turbine runner. Furthermore, the shaft vibration is highly decreased due to an increased bearing preload.

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Theory and Experiment for Electromagnetic Shaft Current in Rotation Machinery (회전기계의 전자기 축전류에 대한 이론 및 실험)

  • Kim, Chae-Sil
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.12
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    • pp.40-45
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    • 1999
  • Electrical damages to critical parts in rotation machinery have caused may machinery failures and hours of costly downtime. The problem of shaft currents generated in non-electrical machines have puzzled both users and manufacturers of these machines. The main solution for preventing electro- magnetic type damage is to demagnetize all of the machinery parts, however this is costly and time consuming. Therefore a thorough investigation into the causes and physical characteristics of electro- magnetic shaft currents is needed. In this paper, the self excitation theory was developed for a simple model, and axial flux Faraday disk machine surrounded by a long solenoid. Experimental tests were conducted to investigate the physical characteristics on an electromagnetic self excitation rig. The theory showed that the directions of both the shaft rotation and the coil turns should e identical if self excitation is to occur. From the tests, the electromagnetic type shaft current had both AC and DC components occurred at all vibration frequencies. This could point to the way to detect small instabilities or natural frequency locations by monitoring shaft currents.

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Characteristics of the Shaft Vibration in a High Head Pump-Turbine (고낙차 펌프-터빈에서의 축계 진동 특성)

  • Ha, Hyun Cheon;Choi, Seong Pil
    • 유체기계공업학회:학술대회논문집
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    • 1998.12a
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    • pp.166-172
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    • 1998
  • This paper describes the shaft vibration phenomena measured on a pump-turbine ofa pumped storage power plant. The pump-turbine runs at a rotational speed of 450 rpm (7.5 Hz). The power output (load) of the pump-turbine was varied from 100 to 300 MW in the generating mode. It was found that the magnitude of the shaft vibration was highly dependent upon the power load. The vibration magnitude of the shaft vibration is very high in the middle load zone from 170 to 210 MW, elsewhere the vibration low. From vibration spectra, it was found that the frequency of major vibration in that load zone was 2.5 Hz which is approximately $34\%$ of the shaft rotating speed in Hz. This frequency component disappeared below and above that load zone. This subsynchronous vibration is caused by the flow induced disturbance due to spiral vortex flow downstream of the pump-turbine runner. Furthermore, it was found that shaft vibration was highly decreased due to the increase of bearing preload.

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Control of Internal Packing Seal Clearances Considering for Shaft Behavior During Steam Turbine Operation (증기터빈 운전중 축 거동을 고려한 내부단 패킹실의 틈새 관리)

  • Pack, Min-Sik;Lee, Si-Yeon;Yang, Bo-Suk;Choi, Sung-Choul;Lee, Jae-Geun
    • Proceedings of the KSME Conference
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    • 2004.11a
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    • pp.1715-1720
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    • 2004
  • This paper presents the characteristics of internal clearances for the interstage of blades and shaft gland seals on the steam turbine which are installed in tandem compound. Internal clearances was changed when the rotor turned in the cylindrical sleeve bearing due to the generation of oil film wedge. This presented concern is very useful to prevent the rubbing damage of seal edge between the fixed and moving parts in steam turbine due to the misalignment at the rotating and stationary parts. This method is applied for the unbalanced clearances distribution to the left and right sides in the turbine casing. A considerable amount of unbalanced clearances distribution trend is determined according to the rotating speed of rotor, size and type of proceeding bearing, oil viscosity, surface roughness of bearing and shaft, oil temperature, oil pressure and bearing load.

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Failure Analysis of Circulating Water Pump Shaft in Power Plant (발전 계획에서 순환 물 펌프 고장 분석)

  • Lee, Jaehong;Jung, Nam-gun
    • KEPCO Journal on Electric Power and Energy
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    • v.7 no.1
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    • pp.125-128
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    • 2021
  • This paper presents the root cause failure analysis of the circulating water pump in the 560 MW thermal power plant. A fractured austenitic stainless-steel shaft operated for 24 years was examined. Fracture morphology was investigated by micro and macro-fractographic analysis. The metallurgical analyses including chemical analysis, metallography and hardness testing were performed. The analysis reveals that the pump shaft was fractured due to the reverse bending load with combination of rotating bending load. Corrective actions for plant operator was recommended based on the analysis.

Thermal Characteristics of Rotating Anode X-ray Tube with Emissivity in Aging Process for Digital Radiography

  • Lee, Seok Moon
    • Applied Science and Convergence Technology
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    • v.24 no.5
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    • pp.125-131
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    • 2015
  • We investigated the thermal characteristics of rotating anode X-ray tube to develop it for digital radiography by using computer simulation. The target which is the area of the anode struck by electrons is the most important component to get a long life of X-ray tube. So we analyze the thermal characteristics of the target and rotor assembly according to their emissivity by using ANSYS transient thermal simulation and then compare with the measured data of the target temperature operating in aging process of X-ray tube. Especially, keeping the lead coated layer as the role of metal lubricant on ball bearing enables to prevent the noise in rotating anode. The simulation result showed that its temperature was under the melting point of the lead in X-ray tube for digital radiography with 1.2 mm large focal spot 0.6 mm small focal spot and 150 kV tube voltage. We also investigated the relationship between the diameter of the anode shaft and the temperature of the anode and rotor assembly. It has been confirmed that the smaller anode shaft could be good for the rotor thermal characteristics.