• Title/Summary/Keyword: root groove

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Effect of the Groove Shape of Ultra Thick Box-Column with Center Segregation under High Heat Input for Corner Welding (중심 편석층이 있는 극후판 박스-칼럼의 대입열 코너이음 용접시 그루브 형상의 영향)

  • 최원규;이종봉;권영두;구남서
    • Journal of Ocean Engineering and Technology
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    • v.16 no.2
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    • pp.72-79
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    • 2002
  • In this study, time-dependent distributions of temperature and stresses, in the box-column welded from ultra thick plates with center segregation, has been analyzed by the commercial finite element package SYSWELD+, for several types and angles of groove. The major points of investigation are the optimum type and angle of groove that minimize weld stress specially at the center segregation, as well as temperature distribution, residual stresses and changes in the mechanical properties. The results can be summarized as follows; 1) Generally the thermal cycle at the root of groove exhibits relatively rapid cooling pattern, however, most of the other part weldment have a slow cooling pattern in all groove types. 2) Most of the micro-structures of weldment are composed of ferrite and pearlite, meanwhile we could find martensite and bainite locally a the root of the groove. 3) Optimum groove type for high heat input welding of box-column corner is a double groove type, and the optimum angle for the groove is 30~$45^{\circ}$ that minimize deformation and weld stress at the center segregation.

Method to Overcome Gap Variation by Control of Arc Force in Root Pass Welding for Back Bead by GMAW (GMAW 루트패스 이면비드 용접에서 아크력제어에 의한 갭변동 극복 방법)

  • Son, Chang-Hee;Cho, Sang-Myung
    • Journal of Welding and Joining
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    • v.29 no.6
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    • pp.77-81
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    • 2011
  • In most industry, manual GTAW welding is preferred for formation of stable back bead in root weld of butt joint. However, manual GTAW welding has low productivity as compared with GMAW, also it has unstable bead quality which depend on skilled workers. So it is necessary to develop process of root pass welding by using automation GMAW that have stable back bead formation and high productivity. In this paper, the design of U-groove with 3mm root face was applied to extend the tolerance of misalignment in condition of standard root gap 1.5mm. Consequently, for the formation of stable back bead in root pass of butt welding, in case of the narrow root gap(0.5mm) the large arc force was applied by increasing the current and voltage. In case of the large root gap(2.5mm), the small arc force was applied by decreasing the current and voltage. Considering the various root gap, the required deposited metal was controlled by welding speed only.

A Study on the Fracture Toughness Characteristics of FCAW Weldment of Steel for Offshore Structures (해양 구조물용 강재 FCAW 용접부의 파괴인성 특성에 관한 연구)

  • Kang Sung-Won;Kim Myung-Hyun;Kim Yong-Bin;Shin Yong-Taek;Lee Hae-Woo
    • Journal of Welding and Joining
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    • v.22 no.6
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    • pp.57-63
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    • 2004
  • Fracture toughness is an important parameter in designing offshore structures to ensure resistance to fracture at various temperatures. In this study, a series of experiments is carried out to obtain fracture toughness values (CTOD) of API 2W Gr.50B, welded using FCAW(Flux Cored Arc Weld). In particular, a comparison of absorbed impact energy and CTOD values are made with respect to two different welding groove shapes; double-V-groove and double-bevel-groove. Charpy impact tests are performed for specimens sampled near the root gap, and CTOD tests are carried out for three point bending specimens having the notch at weld zone. While Charpy impact test result is determined to be a good qualitative measure of fracture toughness, no quantitative correspondence between impact absorbed energy and CTOD values was found. Based on the experiment, it is observed that double-V-groove welds give lower transition temperature than those of double-bevel-groove.

NO ROOT GAP HORIZONTAL BUTT-WELDING WITH MAG PROCESS

  • Woo, Wan-Chuck;Jang, Tae-Won;Lee, Jae-Won
    • Proceedings of the KWS Conference
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    • 2002.10a
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    • pp.425-429
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    • 2002
  • It has been used many kinds of horizontal butt-welding methods at block-to-block erection stage in shipbuilding companies. For examples, some companies use conventional FCA W process with one side or both sides groove joint welding, others use carriage with torch holder type mechanized welding method. Although lots of efforts were done until now, some problems in quality and productivity still remain in ship's hull welding. In this study, we have attempted to raise productivity and quality on horizontal position of welding with following 3 items. 1) Prepare groove condition with no root gap for making easy fit-up work. 2) Develop improved MAG (100% $CO_2$ gas shielding) welding process with solid wire for making sound root bead from one side. 3) Develop and apply quite new automatic welding carriage. The stability of new welding process was confirmed by conducting mechanical tests of weldments to verify the soundness of weldments.

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No Root Cap Horizontal Butt-welding with MAG Process

  • Jang, T.W.;Cho, S.H.;Park, C.G.;Lee, J.W.;Woo, W.C.
    • International Journal of Korean Welding Society
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    • v.3 no.1
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    • pp.34-38
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    • 2003
  • It has been used many kinds of horizontal butt-welding methods at block-to-block erection stage in shipbuilding companies. For examples, some companies use conventional FCAW process with one side or both sides groove joint welding, others use carriage with torch holder type mechanized welding method. Although lots of efforts were done until now, some problems in quality and productivity still remain in ship's hull welding. In this study, we have attempted to raise productivity and quality on horizontal position of welding with following 3 items. 1) Prepare groove condition with no root gap for making easy fit-up work. 2) Develop improved MAG (100% $CO_2$ gas shielding) welding process with solid wire for making sound root bead from one side. 3) Develop and apply quite new automatic welding carriage. The stability of new welding process was confirmed by conducting mechanical tests of weldments to verify the soundness of weldments.

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The characteristics of Korean multi-rooted teeth root trunk extracted by periodontal disease (치주질환으로 발거된 한국인 다근치 치근본체의 특성)

  • Park, Hyun-Young;Cho, Soo-Jin;Moon, Ik-Sang
    • Journal of Periodontal and Implant Science
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    • v.31 no.3
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    • pp.573-579
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    • 2001
  • The purpose of this study was to investigate the characteristiss of korean multi-rooted teeth extracted by periodontal disease. A total of 182 extracted multi-rooted teeth were examined. The distance from the cementoenamel junction(CEJ) to the root groove and from the CEJ to the root division was measured. The frequency of the root grooves were calculated. The results are as follows : 1. Distances from CEJ to the root groove were $1.53{\cdot}1.60mm$ for maxillary first premolars mesial${\cdot}$distal sides, $1.26{\cdot}1.38{\cdot}1.75mm$ for maxillary first molars buccal${\cdot}$mesial${\cdot}$distal sides, $1.38{\cdot}1.71{\cdot}1.41mm$ for maxillary second molars buccal${\cdot}$mesial${\cdot}$distal sides, $0.98{\cdot}0.99mm$ for mandibular first molars buccal${\cdot}$lingual sides and $1.28{\cdot}1.35mm$ for mandibular second molars buccal${\cdot}$lingual sides. 2. The frequency of the root grooves were $17.4{\cdot}30.4%$ for maxillary first premolars mesial${\cdot}$distal sides, $44.4{\cdot}84.1{\cdot}67.5%$ for maxillary first molars buccal${\cdot}$mesial${\cdot}$distal sides, $100{\cdot}90.3{\cdot}90.3%$ for maxillary second molars buccal${\cdot}$mesial${\cdot}$distal sides, $42.9{\cdot}77.8%$ for mandibular first molars buccal${\cdot}$lingual sides and 90.6% for mandibular second molars buccal${\cdot}$lingual sides. 3. Distances from CEJ to the root division were $6.8{\cdot}7.2mm$ for maxillary first premolars mesial${\cdot}$distal sides, $3.3{\cdot}4.38{\cdot}4.34mm$ for maxillary first molars buccal${\cdot}$mesial${\cdot}$distal sides, $3.67{\cdot}4.8{\cdot}4.07mm$ for maxillary second molars buccal${\cdot}$mesial${\cdot}$distal sides, $3.1{\cdot}3.89mm$ for mandibular first molars buccal${\cdot}$lingual sides and $3.2{\cdot}4.06mm$ for mandibular second molars buccal${\cdot}$lingual sides.

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Surgical management with intentional replantation on a tooth with palato-radicular groove

  • Forero-Lopez, Jorge;Gamboa-Martinez, Luis;Pico-Porras, Laura;Nino-Barrera, Javier Laureano
    • Restorative Dentistry and Endodontics
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    • v.40 no.2
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    • pp.166-171
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    • 2015
  • A palato-radicular groove (PRG) is a developmental anomaly primarily found in the maxillary lateral incisors. It is a potential communication path between the root canal and the periodontium that decreases the survival prognosis of the affected tooth, therefore compromising the stability of the dental structure in the oral cavity. The aim of this case report is to present an original technique where a PRG was treated by means of intracanal disinfection, PRG sealing with glass ionomer, replantation with intentional horizontal 180 degree rotation of the tooth, and an aesthetic veneer placed to provide adequate tooth morphology. The clinical and biological benefits of this novel technique are presented and discussed.

Mismatch Limit Load Analyses for V-groove Welded Pipe with Through-wall Circumferential Defect in Centre of Weld (원주방향 관통균열이 용접부 중앙에 존재하는 V-그루브 맞대기 용접배관의 한계하중 해석)

  • Kim, Sang-Hyun;Han, Jae-Jun;Chung, Jin-Taek;Kim, Yun-Jae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.11
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    • pp.1379-1386
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    • 2013
  • The present work reports the mismatch limit loads for a V-groove welded pipe for a circumferential crack using finite element (FE) analyses. To integrate the effect of groove angles on mismatch limit loads, one geometry-related slenderness parameter was modified by relevant geometric parameters including the groove angle, crack depth, and root opening based on plastic deformation patterns in the theory of plasticity. Circumferential through-wall cracks are located at the centre of the weldments with two different groove angles ($45^{\circ}$, $90^{\circ}$). With regard to the loading conditions, axial (longitudinal) tension and bending are applied for all cases. For the parent and weld metal, elastic-perfectly plastic materials are considered to simulate and analyze under- and over-matching conditions in plasticity. The overall results from the proposed solutions are found to be similar to the FE results.

A Study on control of weld pool and torch position in GMA welding of steel pipe by using sensing systems (파이프의 가스메탈아크 용접에 있어 센서 시스템을 이용한 용융지 제어 및 용접선 추적에 관한 연구)

  • 배강열;이지형;정수원
    • Journal of Welding and Joining
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    • v.16 no.5
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    • pp.119-133
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    • 1998
  • To implement full automation in pipe welding, it si most important to develop special sensors and their related systems which act like human operator when detecting irregular groove conditions. In this study, an automatic pipe Gas Metal Arc Welding (GMAW) system was proposed to full control pipe welding procedure with intelligent sensor systems. A five-axes manipulator was proposed for welding torch to automatically access to exact welding position when pipe size and welding angle were given. Pool status and torch position were measured by using a weld-pool image monitoring and processing technique in root-pass welding for weld seam tracking and weld pool control. To overcome the intensive arc light, pool image was captured at the instance of short circuit of welding power loop. Captured image was processed to determine weld pool shape. For weld seam tracking, the relative distance of a torch position from the pool center was calculated in the extracted pool shape to move torch just onto the groove center. To control penetration of root pas, gap was calculated in the extracted pool image, and then weld conditions were controlled for obtaining appropriate penetration. welding speed was determined with a fuzzy logic, and welding current and voltage were determined from a data base to correspond to the gap. For automatic fill-pass welding, the function of human operator of real time weld seam control can be substituted by a sensor system. In this study, an arc sensor system was proposed based on a fuzzy control logic. Using the proposed automatic system, root-pass welding of pipe which had gap variation was assured to be appropriately controlled in welding conditions and in torch position by showing sound welding result and good seam tracking capability. Fill-pass welding by the proposed system also showed very successful result by tracking along the offset welding line without any control of human operator.

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An in-vitro evaluation of sealer placement methods in simulated root canal extensions

  • Kim, Sung-Young;Lee, Se-Jun;Lee, Kwang-Won
    • Proceedings of the KACD Conference
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    • 2003.11a
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    • pp.579-579
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    • 2003
  • I. Objectives The aim of this study was to evaluate and compare the effectiveness of sealer placement in simulated root canal extensions using the K file, ultrasonic file, lentulo spiral and EZ-Fill. II. Materials and Methods Forty resin blocks were attained from cutting Endo-training Bloc with diamond saw. In each parallelepiped block, the simulated root canal was made with #20, 08taper GT file. After each block was longitudinally split into two halves using mallet and chisel, a standardized groove of 4mm in length, located 2mmapart from the root apex, was prepared on one wall of two halves using the custom-made knife to simulate the canal extensions with various irregularities.(omitted)

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