• Proceedings of the KSR Conference
• /
• 2003.05a
• /
• pp.561-566
• /
• 2003

Research and development project for the gearboxes of Korea High Speed Train is being run as one of the 'G7 Project' to achieve the Technical Independency in the area for the High Speed - High Load Gearboxes. Executing this project we domesticate the technologies for Design, Analysis, Manufacturing and Testing. Acquired high-technologies can be applied not only to the Rolling Stocks, but also to other Industrial Areas including the Cars and Aerovehicles. The prototypes had been tested on the roller rig and are being tested on the railway.

• Proceedings of the KSR Conference
• /
• 2005.11a
• /
• pp.811-815
• /
• 2005

Traditional passive suspension has limitations to meet the required specifications of high level trains, and so Active suspension system is proposed to meet the requirements with active components which could be controlled by external signal for optimized behavior of train. Active suspension is to be divided by Full active suspension and Semi-active suspension whether using the external power source or not, and though the performance of Semi-Active suspension is worse than Full one. Semi-active suspension is focused with its effectiveness per cost. Semi-Active suspension system consists of sensors, ECU (electrical control unit), and variable damper, which are to be designed to be fit for train system. And the software of ECU is to be developed for to be suited to its dynamic behavior through simulation result calculated by proven model. In this experimental study, the hardware and software of semi-active suspension system is to be realized and its performance for improvement of ride quality to be confirmed through roller rig test.

• Proceedings of the Korean Society of Propulsion Engineers Conference
• /
• 2008.11a
• /
• pp.424-426
• /
• 2008

A parametric study was carried out to find the fuel lubrication performance of high speed small rolling element bearings. Both MIL-PRF-7808 turbine oil and JP-8 aircraft fuel were used as the lubricant to compare the operational characteristics. 17 mm inner diameter deep groove ball bearing and 20 mm cylindrical roller bearing were used. A high speed bearing test rig was developed and the testing was done with varying applied load, cooling air temperature, lubricant flow rate, and speed. Fuel caused more cage wear than oil for ball bearing with increasing axial load and rotational speed. The bearing temperature using fuel was lower than that using oil, and this seems to be the result of the high cooling capacity of fuel. According to various tests, the fuel lubrication is applicable for the lubrication on the main shaft bearings of expendable small gas turbines.

• Journal of the Korean Society for Railway
• /
• v.19 no.1
• /
• pp.20-28
• /
• 2016

Curved squeal noise may result when railway vehicles run on curved tracks. Contact between the wheels and the rails causes a stick-slip phenomenon, which generates squeal noise. In order to identify the mechanism of the squeal noise systematically, a scaled test rig has been fabricated. Knowledge of the contact forces between the wheels and the rail rollers is essential for investigating the squeal noise characteristics; however, it is difficult to measure there contact force. In this study, contact forces have been calculated indirectly according to the modal behavior of the subframe that supports the rail roller and the responses at specific positions of that subframe. In order to verify the estimated contact forces, the displacements at the contact points between the wheels and rail rollers have been calculated from the estimated forces; the resulting values have been compared with the measured displacement values. The SPL at the specific location has been calculated using the estimated contact forces and this also has been compared with the SPL, measured in a semi-anechoic chamber. The comparisons in displacements and SPLs show good correlation.

• Proceedings of the KSR Conference
• /
• 2011.05a
• /
• pp.1085-1091
• /
• 2011

The dynamic stability of railway vehicle has been one of the important issues in railway safety. The dynamic simulator has been used in the study about the dynamic stability of railway vehicle and wheel/rail interface. Especially, a small scale simulator has been widely used in the fundamental study in the laboratory instead of full scale roller rig which is not cost effective and inconvenient to achieve diverse design parameters. But the technique for the design of the small scale simulator for the fundamental study about the dynamic characteristics of the wheel-rail system and the bogie system has not been well developed in Korea. Therefore, the research about the development of the small scale simulator and the bogie has been conducted. This paper presents the design of the small-scaled derailment simulator and the example design case of a small scale bogie. The simulator could be used in the study about the effect of diverse parameters such as attack angle, wheelbase and cant on dynamic behavior of the bogie and the safety parameter such as derailment coefficient and critical speed.

• Proceedings of the KSR Conference
• /
• 2011.10a
• /
• pp.2600-2608
• /
• 2011

The dynamic stability of railway vehicle has been one of the important issues in railway safety. The dynamic simulator has been used in the study about the dynamic stability of railway vehicle and wheel/rail interface. Especially, a small scale simulator has been widely used in the fundamental study in the laboratory instead of full scale roller rig which is not cost effective and inconvenient to achieve diverse design parameters. But the technique for the design of the small scale simulator for the fundamental study about the dynamic characteristics of the wheel-rail system and the bogie system has not been well developed in Korea. Therefore, the research about the development of the small scale simulator and the bogie has been conducted. As this paper, To predict the dynamic behavior of railway vehicle, we studied running stability test of 1/5 scaled bogie that similarity laws is applied using small scale derailment simulator. For the operation of the small scale derailment simulator, it is required to investigate the performance and characteristics of the system. This could be achieved by a comparative study between an analysis and an experiment. This paper presented the analytical model which could be used for verifying of the test results and understanding of the physical behavior of the dynamic system comprising the small scale bogie and the simulator.

• Proceedings of the KSR Conference
• /
• 2003.10a
• /
• pp.125-130
• /
• 2003

Korean High Speed Train (KHST) designed to operate at 350km/h has been tested on high speed line in JungBu site since it was developed in 2002. The dynamic performances of railway vehicle are generally stability, safety and ride comfort. The stability performance of KHST was proved that it is stable at 400Km/h through Roller Rig test. The safety and ride comfort need to be predicted the capability of it at 350km/h by the on-line test because KHST is testing at 300km/h up to now. Therefor, in this paper, the safety and ride comfort at 350km/h are predicted the performance using the acceleration results at 300kw/h and these results show that the KHST's dynamic performances are very good. Also, it illustrate the two cases occurred the abnormal vibration of KHST during some on-line tests. The first case is that the variation of vertical acceleration of wheel is analyzed when an abrasion occur on wheel. The second case is that the lateral acceleration of wheel, bogie and body are analyzed when the KHST is unstable at high speed. The occurrences of these special phenomena were due to the some faults of the suspension and braking systems and the faults were improved. In present, it is testing with safety.

• International Journal of Railway
• /
• v.3 no.2
• /
• pp.60-67
• /
• 2010

This paper deals with an experimental study on the wheel flange climbing of railway vehicles, which is a major factor leading to derailment. An experiment is carried out on a 1/5-scale model wheelset of a truck used on a standard-gauge track, which is placed on a roller rig. The lateral external force acting on the wheelset is ramped up until derailment occurs under the condition of a fixed attack angle and wheel-load unbalance ratio. Three parameters, the height of wheel lift, the lateral force, and the wheel load acting on the outer rail, are measured until derailment occurs. From these measurements, it is possible to observe the behavior of the wheelset and to elucidate how the attack angle, the wheel-load unbalance ratio and the lateral external force affect flange-climb derailment. Then, a numerical simulation is carried out using an analytical model based on a single wheelset. As a result, the flange-climb behavior observed in the experiment can be explained theoretically on the bases of the analytical results, although further improvement of the model is desired.

• Journal of the Korean Society for Railway
• /
• v.10 no.3 s.40
• /
• pp.257-263
• /
• 2007

The critical speed above which the vehicle become unstable is one of the items that should be verified in the development of a new train. In the case of a high speed tilting train, which requires both higher critical speed and higher curving speed, the critical speed should be more carefully treated because the both requirements are in conflict with each other in the conventional train design. The main purpose of the present work is to estimate the linear and non-linear critical speeds of 200km/h Korean Tilting Train 'Hanbit200' under development. The newly developed self-steering mechanism was attached to the tilting train to ensure that the critical speed falls under the lower yaw stiffness which is needed to secure higher curving performance. The simulation for predicting the critical speed was done by a commercially available vehicle dynamics software. A full scale roller rig test was carried out to validate the numerical results and to verify the effectiveness of the self-steering mechanism.

• Proceedings of the KSR Conference
• /
• 2008.11b
• /
• pp.606-612
• /
• 2008

Creep force is one of the only appeared at conventional train which used to be driven by metallic wheel and rail contact. Due to the elastic deformation of wheel/rail contact patch by the weights of wheel and all the components related to it, creep force generates and becomes to the decision factor of critical speed of bogie(or railway vehicle) which is the criteria of avoiding vehicle to be unstable. There are many kind of factors which affect generation of creep force at a wheel/rail contact surface such as viscosity of contact patch, velocity, wheel and rail geometric profile, mechanical properties of wheel and rail. This paper concentrates on a wheelset simple 2 DOF Equation of Motion being exerted. From the simple numerical analysis using linear solution about getting creep force some factors could find roughly. Among the factors geometric parameter could be the one of most important for this study. In the future we'll prolong the range of study to find out method of measuring creep force easily.